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在三体合研磨模式下对旋转速度曲线优化的研究
Wei Yu1, Binghai Lyu2, Qianfa Deng2
1College of Electrical and Information Engineering, Quzhou University, Quzhou 324000, China.
Micromachines
|June 28, 2023
概括
这项研究优化了球磨速度曲线,以获得更好的均性和球形性. 一个新的双形速度曲线和球形和球形偏差 (SPD) 度量提高了精密加工质量.
科学领域:
- 机械工程 机械工程
- 材料科学 材料科学 材料科学
- 制造过程 制造过程 制造过程
背景情况:
- 精密球加工依赖于控制的研磨工艺,以保持一致的直径和均性.
- 三体合研磨模式为批量加工提供可控制的结构.
- 旋转速度的协调对于实现统一的研磨结果至关重要.
研究的目的:
- 建立一个最佳的数学控制模型,用于旋转速度曲线在三体合器研磨.
- 为了提高精密球的研磨均性和球形性.
- 作为质量指标,评估球形和球形偏差 (SPD) 的准确性.
主要方法:
- 使用三种不同的速度曲线组合来模拟加工过程.
- 优化传统的三角形波速曲线,使之成为一种新的双形波速曲线.
- 对球形状和球形度偏差 (SPD) 与轨迹点的标准偏差 (STD) 的比较分析.
主要成果:
- 与其他测试组合相比,优化的双梯形速度曲线组合显示出优越的研磨均性.
- 开发的数学模型与研磨控制系统相集成,可以更好地控制球的空白旋转.
- 球形和球形偏差 (SPD) 被证实是比STD更准确的评估指标.
结论:
- 双形速度曲线和SPD度量为实现大规模生产中理想的研磨结果提供了理论基础.
- 优化的控制模型提高了球加工的精度,均性和球形性.
- 这项研究促进了三体合器研磨的质量控制和理论理解.
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