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数学建模和实验研究的切削力,用于切割硬和脆弱的材料在固定磨料三层钻井钻井
Ruijiang Yu1, Shujuan Li1, Zhengkang Zou1
1School of Mechanical and Precision Instrument Engineering, Xi'an University of Technology, Xi'an 710048, China.
Micromachines
|June 28, 2023
概括
一个新的分析模型准确地预测了硬和易碎材料深孔加工期间的切削力. 这项研究优化了加工参数,以提高微电子和光电子的质量和效率.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 机械工程 机械工程
背景情况:
- 由于其优越的物理和机械性能,硬和易碎的材料对微电子和光电子至关重要.
- 这些材料的深孔加工带来了重大挑战,导致效率低和质量问题.
研究的目的:
- 开发一个分析的切削力预测模型,用于加工硬和易碎的材料,使用三叉切割机.
- 提高这些苛刻材料的深孔加工工艺的质量和效率.
主要方法:
- 建立了一个分析的切割力模型,基于脆裂裂断裂移除机制和三角切割机模型.
- 进行K9光学玻璃的实验加工,以验证理论模型.
- 分析了料速率和轴速度对切削力的影响.
主要成果:
- 切削力随着料速度的增加而增加,随着线速度的减少而减少.
- 开发的模型显示轴力平均误差为5.0%,扭矩平均误差为6.7%,最大误差为14.9%.
- 该理论模型有效地预测了加工硬和易碎材料的轴向力和扭矩.
结论:
- 已建立的切削力模型为优化加工参数提供了可靠的理论基础.
- 这项研究有助于提高关键行业深孔加工的精度和效率.
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