通过结合超声波振动和优化钻孔结构,对T800 CFRP复合材料进行高性能钻探
Zhefei Sun1, Daxi Geng1, Fanxing Meng1
1School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China; Institute of Bionic and Micro-Nano Systems, Beihang University, Beijing 100191, China.
Ultrasonics
|July 1, 2023
概括
钻探碳纤维复合材料,如T800 CFRP,可能会造成损坏. 使用带有超声波振动的刺刀钻,可以显著降低钻孔力,并提高钻孔精度,以提高航空部件的可靠性.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 航空航天工程 航空航天工程
背景情况:
- 高强度T800碳纤维增强塑料 (CFRP) 在航空工业中至关重要.
- 在CFRP中钻井引起的损坏会损害组件的完整性和可靠性.
- 目前使用先进工具结构的方法在加工精度和效率方面扎.
研究的目的:
- 为了评估T800 CFRP的钻孔性能,使用不同的钻头.
- 为了研究超声波振动的有效性,应用于刺刀钻,以改善钻探结果.
- 揭示力降低和孔质量提升的潜在机制.
主要方法:
- 对T800 CFRP钻孔的三种钻头类型进行比较分析.
- 在选定的刺刀钻头上实施超声波振动.
- 实验测量推力,表面粗度和孔径误差.
主要成果:
- 刺刀钻机在测试的零件中表现出最低的推力和损伤.
- 刺刀钻机上的超声波振动可将推力降低高达14.1%,表面粗度降低62.2%.
- 通过超声波辅助钻探,最大孔径误差从30微米减少到6微米.
结论:
- 刺刀钻是钻探T800 CFRP的一个合适的选择.
- 将超声波振动与刺刀钻机相结合,为高性能CFRP钻井提供了一个有希望的策略.
- 这种方法可以提高加工精度和效率,同时尽量减少损坏.
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