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模拟钢丝弧增材制造在半外几何学强化中的模拟
Xiao Fan Zhao1, Avelino Zapata1, Christian Bernauer1
1Institute for Machine Tools and Industrial Management (iwb), TUM School of Engineering and Design, Technical University of Munich, Boltzmannstr. 15, 85748 Garching, Germany.
Materials (Basel, Switzerland)
|July 14, 2023
概括
电弧增材制造 (WAAM) 加强了结构,但造成了扭曲. 这项研究使用实验和模拟来预测和最大限度地降低贝几何结构中的这些热扭曲,通过优化珠子的放置和厚度.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 电弧增材制造 (WAAM) 能够制造大型金属组件.
- WAAM用于结构部件的局部增强,例如外几何形状.
- 热扭曲是WAAM增强过程中的一个重大挑战.
研究的目的:
- 为了研究和量化热诱导的扭曲在WAAM加强半外期间.
- 开发和验证一个热力学有限元模型,用于预测WAAM扭曲.
- 评估沉积模式和外厚度对部分扭曲的影响.
主要方法:
- 实验分析包括珠应用,热史测量 (热电偶) 和扭曲记录 (位移传感器).
- 过渡的热力学有限元素模拟.
- 使用实验数据对模拟模型进行校准和验证.
主要成果:
- 实验数据成功校准和验证了有限元模拟模型.
- 经过验证的模型准确地预测了温度场和扭曲.
- 观察到外厚度和扭曲之间的非线性关系.
- 珠的方向和序列显著影响了扭曲,在较大的外厚度下,效果会减小.
结论:
- 热力学模拟是预测外结构中WAAM诱导的扭曲的有效工具.
- 优化沉积策略 (方向,序列) 和考虑外厚度对于减轻扭曲至关重要.
- 了解这些关系可以改善WAAM增强组件的设计和制造.
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