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激光接差异性外和轮的数值强度分析,考虑到剩余应力
Liuping Wang1, Zhengshun Ni1, Yingang Xiao1
1College of Mechanical Engineering, Hunan University of Technology, Zhuzhou 412007, China.
Materials (Basel, Switzerland)
|July 14, 2023
概括
激光接为连接差异箱和轮提供了强大的解决方案,防止螺栓松动. 这项研究证实了激光接的关节.
科学领域:
- 材料科学与工程 材料科学与工程
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 差速箱和轮组件的传统螺栓方法容易松动.
- 激光接为不同材料之间创建持久连接提供了一个潜在的替代方案.
研究的目的:
- 研究激光接的可行性和强度,用于连接QT600铁和20MnCr5结构合金钢在差异性外和轮应用中.
- 分析接残余应力对接头完整性的影响.
主要方法:
- 使用化学成分和微观结构分析对激光接接头的表征.
- 有限元分析 (FEA) 用移动热源模型模拟接残余应力.
- 通过静态压力测试对FEA结果进行实验验证.
- 激光接元件在各种操作条件下的动态强度评估.
主要成果:
- 不同材料QT600铁和20MnCr5结构合金钢的成功激光接.
- FEA准确地预测了接残余应力,最大拉力应力为319.4 MPa,与最大温度相关.
- 模拟的应力结果与实验静态压力测试数据有很好的一致性.
- 动力强度分析表明,在前进,反向和启动条件下,安全系数超过1.4.
结论:
- 激光接是一种可行的和有效的连接过程,用于差异性住房和轮,确保联合完整性.
- 该研究表明,在激光接元件的设计和分析中考虑接残余应力的重要性.
- 激光接的差速箱和轮组件表现出足够的动力强度用于操作使用.
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