基于加权统计特征KPLS的热条的质量相关过程监测和诊断
Hesong Guo1,2, Jianliang Sun1,2, Junhui Yang1,2
1School of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, China.
Sensors (Basel, Switzerland)
|July 14, 2023
概括
本研究引入了一种加权统计特征KPLS方法,用于提高钢钢中异常检测和故障诊断. 新方法提高了带厚度和质量相关问题的诊断准确度,超过96%.
科学领域:
- 金工程 金工程 金工程
- 过程控制 过程控制
- 数据科学数据科学数据科学
背景情况:
- 钢是一个关键的生产过程,在异常检测,过程监测和故障诊断方面存在挑战.
- 现有的方法,如KPLS (Kernel 部分最小方程) 可能会误判根源原因,因为它们忽视了对质量的变量贡献.
研究的目的:
- 提高热条加工过程中与质量相关的故障诊断的准确性.
- 开发一种新的方法,解决传统的KPLS在识别故障来源方面的局限性.
主要方法:
- 提出了使用加权统计特征KPLS的热条的与质量相关的工艺监测和诊断方法.
- 构造的条纹厚度会影响基于滚动机制模型的重量.
- 开发了一个使用加权统计特征的数据融合框架.
主要成果:
- 与PLS和KPLS相比,加权统计特征KPLS方法的诊断准确性更高.
- 在1580毫米热工艺上的工业验证证实了该方法的有效性.
- 在带厚度和与质量相关的缺陷方面实现了超过96%的诊断准确度.
结论:
- 权重统计特征KPLS方法显著提高了钢铁钢中故障诊断的准确性.
- 这种方法为监测和诊断热条的质量相关问题提供了更强大的框架.
相关概念视频
Introduction to Statistical Process Control
168
Statistical Process Control (SPC) is a method used to monitor and control quality within processes, particularly in manufacturing and service delivery, by employing statistical methods. SPC aims to distinguish between natural (common cause) variation and variation due to specific changes or events (special cause), allowing for timely improvements and sustained quality. The control chart, a pivotal tool in SPC, visually displays data over time alongside a central line of upper and lower control...
168
Quality Control
198
Quality control is one of the three cyclical quality assurance activities that help keep a system under statistical control. Typical quality control activities include creating quality control charts, conducting proficiency testing, and documenting and archiving results.
Quality control helps track data, visualize trends, and identify variations, making it easier to detect deviations that may affect the accuracy of an analysis. One way to do this is by generating a quality control chart, which...
Quality control helps track data, visualize trends, and identify variations, making it easier to detect deviations that may affect the accuracy of an analysis. One way to do this is by generating a quality control chart, which...
198
Run Charts
83
Run charts serve as an essential instrument for visualizing the performance of various processes over time, enabling the identification of trends and patterns crucial for quality improvement. These charts map out a series of data points chronologically, offering insights into the stability and efficiency of a process. A run chart's creation involves plotting data points on a graph, with the time intervals on the horizontal axis and the specific measurements on the vertical axis. For...
83
Interpreting R Charts
86
R chart, or range chart, is a fundamental tool in statistical process control used to monitor the variability within a process. It complements the X-bar (x̄) chart by focusing on the range of the data, rather than individual values, providing a clear picture of the process dispersion over time.
An R chart plots the range of subsets of measurements collected from a process. Each point on the chart represents the range—defined as the difference between the maximum and minimum...
An R chart plots the range of subsets of measurements collected from a process. Each point on the chart represents the range—defined as the difference between the maximum and minimum...
86
Interpreting Run Charts
234
Run charts, essentially line graphs plotted over time, serve as fundamental yet effective tools for process analysis. They chronicle data sequentially, facilitating the identification of trends, shifts, or cyclical movements. This graphical representation is instrumental in determining whether a process is stable or exhibits signs of potential instability indicative of special cause variation. In the healthcare domain, run charts depict infection rates over time, enabling hospitals to monitor...
234
Structural Steel Products
249
Structural steel products are created within a structural mill. The process begins with a beam blank that is reheated and then fed through a series of rollers. These rollers progressively shape the metal into its final form. Adjusting the spacings between the rollers allows for the production of different sections with the same nominal dimensions.
Once shaped, the steel's final form emerges as a continuous length, which is then segmented by a hot saw into manageable pieces. These segments...
Once shaped, the steel's final form emerges as a continuous length, which is then segmented by a hot saw into manageable pieces. These segments...
249


