基于混合RTM复合材料的纵向和横向硬化面板的准备和验证
Weidong Li1, Zhengzheng Ma1, Pengfei Shen1
1National Key Laboratory of Advanced Composites, AVIC Composite Technology Center, AVIC Composite Corporation Ltd., Beijing 101300, China.
Materials (Basel, Switzerland)
|July 29, 2023
概括
一种新的混合树脂转移成型 (HRTM) 工艺结合了预和树脂转移成型 (RTM) 来制造高质量的复合式直升机面板. 该方法确保了良好的内部质量和准确的结构性性能预测.
科学领域:
- 材料科学 材料科学 材料科学
- 航空航天工程 航空航天工程
- 复合材料制造业 复合材料制造业
背景情况:
- 实现用于直升机的硬化复合板的高质量集成成型是具有挑战性的.
- 现有的方法与复杂的几何形状和材料集成作斗争.
研究的目的:
- 引入和验证一种新的混合树脂转移成型 (HRTM) 工艺,用于制造集成复合材料硬化板.
- 为了研究这些面板在压力负荷下的故障机制.
主要方法:
- 结合prepreg和干织物,创建一个混合纤维预成型.
- 使用液体树脂注射技术,采用可拆卸的盒芯模具.
- 执行超声波C扫描用于质量评估和压缩测试用于性能评估.
主要成果:
- 在HRTM过程中,Prepreg和RTM树脂之间表现出良好的混合性,使整体固化成为可能.
- 超声波C扫描证实复合板材的内部质量良好.
- 压缩测试显示了连续的曲,分层和最终的肋骨骨折,与有限元模拟保持一致.
结论:
- HRTM 工艺对于高质量的复合材料硬化板的集成成型是有效的.
- 开发的工艺和模具设计适用于航空航天应用.
- 该研究验证了有限元分析对HRTM制造组件的预测准确性.
相关概念视频
Bending of Members Made of Several Materials
224
In analyzing a structural member composed of two different materials with identical cross-sectional areas, it is crucial to understand how their distinct elastic properties affect the member's response under load. The analysis involves assessing stress and strain distributions using the transformed section concept, which accounts for variations in material properties.
Hooke's Law determines stress in each material, stating that stress is proportional to strain but varies due to each...
Hooke's Law determines stress in each material, stating that stress is proportional to strain but varies due to each...
224
Fiber Reinforced Concrete
102
Fiber-reinforced concrete significantly enhances the structural and nonstructural properties of traditional concrete by incorporating fibers like steel, glass, and polymers. These fibers, varying from natural ones such as sisal and cellulose to manufactured ones like polypropylene and Kevlar, are mixed into hydraulic cement with aggregates. Steel fibers, often preferred for their robustness, contribute to improved ductility, toughness, and post-cracking performance. The concrete is classified...
102
Wood Panel Products
94
Wood panel products are essential materials used in construction for applications such as flooring, siding, and roofing, typically available in standard dimensions of 4 feet by 8 feet, with thicknesses varying from one-quarter of an inch to one and one-eighth inches. Among the most common types of wood panels is plywood, which is produced by gluing multiple layers of thin wood veneers under pressure. The grain of the outer veneers runs lengthwise, while the grains of the interior layers run...
94
Posttensioned Masonry Walls
174
Post-tensioned masonry walls use high-strength steel rods or flexible tendons to enhance the strength and efficiency of masonry structures. These elements are securely anchored to the foundation and extend vertically either within the cores of the masonry units or between the masonry wythes. The construction process involves building the wall with these tensioning elements in place and allowing the mortar to fully cure.
Following the curing process, the tensioning begins. Steel rods are...
174
Prestressed Concrete
174
Prestressed concrete is a construction technique designed to enhance the strength and durability of concrete structures. This method involves the application of a pre-set tension to high-strength steel strands used as reinforcement before the concrete is subjected to its working loads. The primary aim of prestressing is to place the concrete in a state of compression, in order to counteract the tensile forces it will experience in service. This pre-compression helps prevent crack formation in...
174
Residual Stresses in Bending
207
In the study of elastoplastic members subjected to bending moments, understanding the loading and unloading phases is crucial for assessing material behavior and structural integrity. During the loading phase, as the bending moment increases, the material initially responds elastically, adhering to Hooke's Law, where stress is directly proportional to strain. When the load exceeds the yield strength, plastic deformation occurs, resulting in permanent strain and deformation that remains even...
207


