用六轴力传感器进行超声波辅助内径割的表面质量改进
Jinghe Zhao1, Lulu Wang2,3, Bo Jiang1
1School of Mechanical Engineering, Changchun Guanghua University, Changchun 130033, China.
Sensors (Basel, Switzerland)
|July 29, 2023
概括
这项研究开发了超声波辅助内部直径加工力的新理论模型. 该模型提高了切削力预测的准确性,提高了硬材料的表面质量和加工效率.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 超声波辅助的内径加工对于硬质和易碎材料至关重要.
- 在这个过程中,削力显著影响表面质量和工具寿命.
研究的目的:
- 建立超声波辅助内径切割切割力的一个理论模型.
- 通过准确的力预测来提高表面质量和加工效率.
主要方法:
- 开发了一种基于缩断裂力学的理论模型.
- 使用六轴力传感器对陶进行切割实验.
- 通过比较理论预测与实验切断力来验证模型.
主要成果:
- 拟议的超声波辅助切割力模型表现出更高的准确性.
- 与现有模型相比,力预测误差减少了5.08% (平均值) 和2.56% (差异).
- 表面粗度 (Sa) 从1.534微米提高到1.129微米.
结论:
- 开发的模型准确地预测了超声波辅助加工中的削力.
- 该模型为优化过程参数提供了必要的指导.
- 这使得硬质和易碎材料的加工效率提高,表面质量优越.
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