终极元素分析和结构优化一个门架式高精度机床的结构优化
Tzu-Chi Chan1, Aman Ullah2, Bedanta Roy1
1Department of Mechanical and Computer-Aided Engineering, National Formosa University, Yunlin County, 632, Taiwan, R.O.C.
Scientific reports
|August 10, 2023
概括
这项研究分析了使用虚拟模型和有限元素分析 (FEA) 的高精度机床性能. FEA的结果经过实验验证,达到<1.56%的误差,优化了工具设计的效率和质量.
科学领域:
- 机械工程 机械工程
- 制造业 制造技术 制造技术
- 计算力学 计算力学 计算力学
背景情况:
- 高精度机床的动态,静态和刚性特性对于加工效率和表面质量至关重要.
- 静态和动态分析对于设计和增强精密机器在苛刻条件下进行性能至关重要.
研究的目的:
- 使用虚拟模型和有限元建模 (FEM) 分析高精度机床的性能.
- 调查静态和动态特性,包括结构变形,刚性和自然频率.
- 优化机床结构以减少重量,变形和增加自然频率.
主要方法:
- 使用CAD创建了机床的虚拟模型.
- 使用ANSYS Workbench进行了静态和模式分析.
- 进行实验性的静态刚性分析以验证.
- 使用过渡分析来对负载响应和拓优化进行优化.
主要成果:
- 确定了22.5,28.9,40.6和47.4赫兹的自然频率,表明潜在的弱环.
- 在静态负载下确定了67.26微米的螺旋变形.
- 经验证的FEM结果与实验数据相比,错误率低于1.56%.
- 过渡分析显示,在5000N负载下,工具鼻子的响应时间为0.5秒.
结论:
- 有限元分析模型准确地表示了机床的静态和动态特性.
- 拓优化可以实现轻质结构,减少变形和增强自然频率.
- 开发的方法提高了结构优化,可制造性,并提供了具有成本效益的设计选择.
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