对Ti-6Al-4V深孔玻璃瓶孔深孔钻孔的切割参数的优化
Wanzhong Li1, Huan Zheng1, Yazhou Feng1
1Mechanical Engineering College, Xi'an Shiyou University, Xi'an 710065, China.
Materials (Basel, Switzerland)
|August 12, 2023
概括
通过模拟和遗传算法,优化了深深的瓶洞的切割参数. 实现了TC4零件的低切削力和高材料去除率,验证了加工过程.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
背景情况:
- 机械加工深瓶孔由于复杂的配置文件和高的长度对直径比率带来了挑战.
- 优化切割参数对于深孔加工的效率和零件质量至关重要.
研究的目的:
- 为了优化切割参数,用于加工深深的瓶孔.
- 分析参数对切削力和温度的影响.
- 为了达到较低的切削力和高的材料去除率.
主要方法:
- 切割模拟和回归分析遗传算法.
- 响应表面方法 (RSM) 用于分析切削力和温度.
- 优化参数的实验验证.
主要成果:
- 建立了用于切割参数,切割力和温度的回归预测模型.
- 获得了最佳的切割参数 (v=139.41 m/min,a=1.12 mm,f=0.27 mm/rev).
- 成功加工了TC4深瓶孔 (L/D比36.36),其粗度为Ra 3.2μm.
结论:
- 优化的切割参数可用于加工TC4深瓶孔.
- 该研究为类似的深孔加工应用提供了参考.
- 多目标优化成功平衡了切削力和材料去除率.
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