通过优化磁盘切割机可变角度,使Nomex蜂复合材料的薄边部加工成为可能
Xinman Yuan1, Kexin Zhang2, Huiting Zha2,3
1AVIC Chengdu Aircraft Industrial (Group) Co., Ltd., Chengdu 610073, China.
Materials (Basel, Switzerland)
|August 26, 2023
概括
使用可变角度的超声波振动加工可以减少Nomex蜂复合材料 (NHC) 的切削力和缺陷. 这种方法通过在加工过程中最大限度地减少摆动角度来提高表面质量.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 航空航天工程 航空航天工程
背景情况:
- 诺姆克斯蜂复合材料 (NHC) 在航空航天领域至关重要,但机械化具有挑战性.
- 达到薄边表面可能会导致由于高切削力导致缺陷.
研究的目的:
- 为NHC引入一种具有可变角度的超声波振动加工方法.
- 分析这种新方法的切削力降低原理和运动特征.
主要方法:
- 开发了一种超声波振动加工工艺的理论模型,具有可变角度.
- 进行实验验证,以评估切削力减少和表面质量改进.
- 分析了摇摆角度变化对碎形尺寸和加工缺陷的影响.
主要成果:
- 与固定10°角相比,拟议的方法将加工面的碎形尺寸减少了6.01%.
- 严重的加工缺陷明显减少.
- 与固定角度超声波振动加工相比,切削力减少了33.5%.
结论:
- 具有可变角度的超声波振动加工在减少切削力和提高NHC的表面质量方面是有效的.
- 该方法提供了一个可行的解决方案,用于无缺陷加工薄边 NHC 配置文件.
- 这种技术有助于改善航空航天行业的制造工艺.
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