推动喷雾干燥提高产量:解决一个持续存在的问题
Pavithra Sundararajan1, Justin Moser2, Lisa Williams3
1Merck & Co., Inc., Rahway, NJ 07065, USA.
Pharmaceutics
|August 26, 2023
概括
连续批次的喷雾干燥产量损失是由室壁上的粉末积累引起的. 解决表面粗,气流变化和停机期间沉积粉末的热降解可以缓解这个问题,提高工艺效率.
科学领域:
- 化学工程是化学工程的重要组成部分.
- 材料科学 材料科学 材料科学
背景情况:
- 喷雾干燥机壁上的粉末沉积是影响产量和工艺连续性的已知问题.
- 现有的研究重点是影响化学和食品工业沉积范围和速度的因素.
研究的目的:
- 调查一个不典型的喷雾干燥产量损失发生在连续批次.
- 确定负责在重复喷雾干燥周期中降低产量的关键机制.
主要方法:
- 分析了过程参数,材料特性和设备之间的相互作用.
- 检查的因素包括内壁表面粗度和气体流量变化.
- 评估了启动/关闭参数对沉积粉末热性质的影响.
主要成果:
- 确定了导致后续批次产量损失的特定机制.
- 发现表面粗,气流变化和沉积粉末的热暴露有助于增加墙壁积累.
- 证明纠正这些因素可以减轻产量减少.
结论:
- 在喷雾干燥中异常的产量损失与墙壁沉积在批次上的累积效应有关.
- 沉积物质的表面特征,工艺动态和热史是至关重要的.
- 通过解决已识别的因素来优化工艺,可以显著提高喷雾干燥效率和产量一致性.
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