在微纹理模具中对弹性体的脱模过程评估
Elias Liarte1, Valentina Zambrano1, Leticia A Gracia1
1Materials & Components, Instituto Tecnológico de Aragón, ZARAGOZA, 50018, Spain.
Open research Europe
|August 30, 2023
概括
微纹理可以改善组件功能,但可能会导致拆模问题. 这项研究开发了一个测试装置和建模,以优化拆模力 (DFs) 并确保大规模生产的质量.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 部落学 (tribology) 是一个学科.
背景情况:
- 微纹理可以提高工业应用中的组件性能.
- 模具脱模过程中的粘附和摩擦可能会损害纹理转移和零件质量.
- 优化模具设计,释放剂和工艺参数对于成功的拆模至关重要.
研究的目的:
- 为了解决微纹理聚合物组件拆模工艺的知识差距.
- 实验性地研究影响拆模力 (DFs) 和零件质量的因素.
- 使用减少顺序建模 (ROM) 开发 DF 的预测模型.
主要方法:
- 使用公司内部的测试装置和实验程序来测量 DF 和评估零件质量.
- 索尔凝涂层配方 (无机和混合) 的表征.
- 分析参数,包括Sol-Gel效率,纹理效果,图案几何,粗度和材料化合物.
主要成果:
- 纹理深度被确定为影响DFs的最关键的几何参数.
- 在不同材料化合物中观察到显著的结果分散.
- 实验数据使得 ROM 的计算能够用于预测 DF.
结论:
- 使用通用测试机 (UTM) 进行DFs的实验室表征,为优化纹理提供了有价值的数据.
- 一种新的Sol-Gel涂层和ROM技术加速了大规模生产部件的纹理的实施.
相关概念视频
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As the bending moment...
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