使用无机粘合剂3D打印的砂模的热力学性能
Jochen Wendling1, Jesper Thorborg2, Marcel Sterzenbach1
1BMW AG, Ohmstraße 2, 84034 Landshut, Germany.
Heliyon
|September 7, 2023
概括
使用无机粘合剂3D打印的砂芯为批量生产提供了更好的机械强度. 这项研究描述了它们的热力学特性和异构性,这对于精确的造过程模拟至关重要.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 计算力学 计算力学 计算力学
背景情况:
- 通过粘合剂喷射的砂芯的增材制造 (AM) 已为原型建立.
- 转向AM砂芯中的无机结合剂,以实现可持续性和连续生产.
- 需要精确的模拟工具来稳定造和降低废弃率,但3D打印核心的热力学数据缺乏.
研究的目的:
- 使用无机粘合剂系统研究3D打印砂芯的热力学特性和异构性.
- 确定材料模型参数,以准确模拟负载下的沙芯行为.
- 为了比较无机粘合剂系统与传统系统的性能.
主要方法:
- 使用无机粘合剂3D打印三种不同方向的砂芯.
- 机械测试:三点曲,间接拉伸和单轴压缩测试.
- 对德鲁克-普拉格-卡普土壤可塑性模型的参数和一般机械/热性质的分析.
主要成果:
- 与参考系统相比,3D打印的核心在拉力 (由于粘合剂含量) 和压力 (由于AFS编号) 区域具有更高的机械强度.
- 根据打印方向观察到热力学性质的异质性.
- 无机粘合剂系统的热稳定性较低.
结论:
- 热力学性质和异性质的表征对于模拟3D打印的沙芯至关重要.
- 对无机粘合剂系统成功确定了德鲁克-普拉格-卡普模型参数.
- 这些发现支持在连续生产中使用3D打印的砂芯,并采用适当的模拟策略.
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