力量的数值分析和脉冲磁铁和电磁形成线圈的比较
Yanxin Li1,2, Bo Tang1,2, Yiliang Lv3
1College of Electrical Engineering & New Energy, China Three Gorges University, Yichang 443002, China.
Materials (Basel, Switzerland)
|September 9, 2023
概括
电磁形成线圈经历的应力比脉冲磁铁更高,导致断裂. 了解这些力差对于在电磁成型应用中设计更耐用的线圈至关重要.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 线圈对于电磁形成至关重要,但由于内部应力高,容易发生故障.
- 现有的线圈设计借鉴了脉冲磁铁研究,但操作条件显著不同.
- 澄清形成线圈和脉冲磁铁之间的力差异对于改进线圈设计至关重要.
研究的目的:
- 分析和比较电磁形成线圈和脉冲磁铁所经历的力和应力.
- 确定在不同的电磁形成条件下导致线圈故障的关键因素.
- 根据不同的操作要求,提出新型设计策略来形成卷轴.
主要方法:
- 为合金 (AA1060-O) 开发了一个数值模型.
- 采用了2D完全合的有限元模型,集成电路,磁场和固体力学.
- 在相同的参数和不同的工作条件下,分析了形成线圈和脉冲磁铁的应力.
主要成果:
- 形成线圈在类似条件下表现出比脉冲磁体更高的·米塞斯应力.
- 管形成中的玻璃纤维经历了显著的应力,大约是管结合时脉冲磁铁的两倍.
- 线圈故障与管道成型中的玻璃纤维破裂以及板材成型中的线圈骨架故障有关.
结论:
- 形成线圈和脉冲磁铁之间存在显著的应力差异,需要不同的设计方法.
- 线圈故障机制因电磁成型应用 (管与板) 而有所不同.
- 提出了新的设计概念,以提高电磁成型中的成型线圈的耐用性和性能.
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