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关于Q345qD厚板钢的气体金属弧接的接特性和参数的实验和模拟研究
Hui Zhang1, Rong Li1,2, Shuxuan Yang1
1School of Mechanical Engineering, Hangzhou Dianzi University, Hangzhou 310018, China.
Materials (Basel, Switzerland)
|September 9, 2023
概括
使用气体金属弧 (GMAW) 模拟优化H型桥梁钢的接参数可以提高结构完整性. 该研究确定了最佳设置,以最大限度地减少关键桥梁建筑部件的变形和残余应力.
科学领域:
- 结构工程 结构工程
- 材料科学 材料科学 材料科学
- 接技术 接技术
背景情况:
- H型厚板桥梁钢接涉及复杂的多通道工艺.
- 由于手动接的不稳定性,确保一致的接性能具有挑战性.
- 优化接参数对于改善桥梁施工质量至关重要.
研究的目的:
- 调查Q345qD桥梁钢的接参数和接质量之间的相关性.
- 为了优化H型厚板桥梁钢接头的气体金属弧 (GMAW) 参数.
- 将优化的参数应用于接机器人,以改进桥梁建设.
主要方法:
- 模拟GMAW接过程参数,使用Q345qD桥梁钢平接头模型.
- 为参数优化设计了四个带有X形槽的接.
- 进行了热弹性塑料模拟分析和实验验证.
主要成果:
- 确定了最佳接参数:230A的接电流,32V的接电压和0.003m/s的接速度.
- 最大板块变形为0.52毫米,最大残余应力为345MPa.
- 模拟和实验结果符合接要求,没有过度应力或张力.
结论:
- 优化的接参数确保H型厚板桥梁钢的高质量接接头.
- 这些参数适用于用于大型钢架桥梁结构的接机器人.
- 该研究有助于提高桥梁接工艺的可靠性和效率.
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