一项关于工艺参数对工件表面质量影响的研究,用于切割硬和易碎的材料
Ruijiang Yu1, Shujuan Li1, Zhengkang Zou1
1School of Mechanical and Precision Instrument Engineering, Xi'an University of Technology, Xi'an 710048, China.
Materials (Basel, Switzerland)
|September 28, 2023
概括
像光学玻璃这样的硬和脆材料的加工具有挑战. 这项研究开发了一个模型来预测钻探期间的表面粗性和出口切片,为流程优化提供了洞察力.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 光学工程是指光学工程.
背景情况:
- 硬和易碎的材料具有微电子和光电子的理想性质.
- 它们固有的硬度和脆性使加工复杂化,往往产生低于最佳的表面质量.
- 实现高精度的表面表面处理对于先进的应用来说至关重要.
研究的目的:
- 分析表面粗性和出口切割宽度形成的机制,在硬质和易碎材料的深孔钻探中.
- 为这些关键加工参数建立数学预测模型.
- 为优化加工过程提供理论基础,以提高表面质量.
主要方法:
- 对表面粗度和出口切割宽度形成机制的分析.
- 使用三平刀的数学预测模型的开发.
- 使用K9光学玻璃在不同料速度和旋转速度下进行实验验证.
主要成果:
- 表面粗度和出口切片宽度随着料速度的增加而增加.
- 表面粗度和出口切片宽度随着旋转速度而减少.
- 与实验数据相比,开发的理论模型显示表面粗度的平均误差为13.15%,出口切片宽度的平均误差为6.73%.
结论:
- 拟议的数学模型准确地预测了在特定加工条件下硬质和易碎材料的表面粗度和出口切割宽度.
- 这些发现为优化钻孔参数提供了理论基础,以改善加工工件的表面质量.
- 这项研究有助于推进关键光学和电子元件的精密加工.
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