在膨胀的腹部影响下进行热模拟实验的数据校正和验证
Bing Zheng1,2, Dong Xu3,4, Zhipeng Zou2,5
1School of Materials and Metallurgy, University of Science and Technology Liaoning, Anshan, 114051, China.
Scientific reports
|September 29, 2023
概括
通过有限元分析,通过考虑样品膨胀,对34CrNi3MoV钢的热压缩试验流量曲线进行了校正. 修改后的曲线准确地反映了变形下的材料行为,提高了模拟可靠性.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 计算力学 计算力学 计算力学
背景情况:
- 热模拟压缩试验对于材料表征至关重要.
- 在压缩试验期间的样品膨胀会在真正的应力计算中引入错误.
- 准确的材料流动曲线对于预测金属成型过程至关重要.
研究的目的:
- 开发一种方法来纠正34CrNi3MoV钢的实验流动曲线.
- 调查变形条件对样品变形不均性的影响.
- 在热压缩模拟中提高材料行为预测的准确性.
主要方法:
- 利用有限元法 (FEM) 模拟34CrNi3MoV钢样的单通压缩.
- 在压缩过程中量化了不均的变形,特别是膨胀效应.
- 应用FEM模拟结果来纠正实验获得的流量曲线.
主要成果:
- 变形条件显著影响样品变形不均.
- 所有修改后的流量曲线都低于原始实验曲线.
- FEM模拟准确预测了凸起的大小和金属流线,与实验观测结果相匹配.
- 从修改的流量曲线中得出的负载值与实验测量非常相匹配.
结论:
- 开发的基于FEM的校正方法准确地解释了热压缩测试中的样本凸起.
- 修改后的流量曲线提供了一个更现实的表现34CrNi3MoV钢的行为.
- 这种简单而实用的方法提高了工程应用材料流量曲线数据的可靠性.
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