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在AISI 316和304不钢上进行节能脉冲电流TIG接工艺的表征
Rosario Casanueva1, Christian Brañas1, F Javier Diaz1
1Dept. of Electronics Technology, Systems and Automation Engineering. Universidad de Cantabria, Avda. de los Castros, 46. 39005 Santander, Spain.
Heliyon
|October 9, 2023
概括
本研究展示了一种新的TIG接电源,其效率和功率因子得到了改进. 它的脉冲电流模式与传统的直流方法相比,提高了接柔性.
科学领域:
- 材料科学 材料科学 材料科学
- 电气工程 电气工程
- 制造过程 制造过程 制造过程
背景情况:
- 不热气 (TIG) 接是一个关键的工业过程.
- 优化电源性能和接质量仍然是一个持续的挑战.
- 现有的电源可能无法充分利用对效率和材料性能的先进控制.
研究的目的:
- 描述一种使用共振转换器和FPGA控制的新型TIG接电源.
- 将其电性能和接质量与商用直流 (DC) 接机进行比较.
- 评估直流和脉冲电流模式对接机械性能的影响.
主要方法:
- 开发并测试了一种能够提供直流和脉冲电流 (高达1kHz) 的TIG接电源.
- 将电气参数 (功率因子,效率,能源消耗) 与商业接工人进行比较.
- 通过放射学,拉力测试 (产应力,拉力强度,拉伸) 和Charpy冲击测试来评估接质量.
主要成果:
- 拟议的电源具有更高的功率系数,更高的转换效率和更低的能耗.
- 使用新供应的脉冲TIG接产生了与DC接相比较的产量应力和抗拉强度.
- 新供应的脉冲TIG接显著提高了接柔性 (冲击性能).
结论:
- 开发的FPGA控制的共振电源为TIG接提供了卓越的电效.
- 新型电源中的脉冲电流运行可以提高接柔性,超出传统的直流方法.
- 这项技术为高性能TIG接应用提供了有希望的进步.
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