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在表面处理的金属结构中使用非线性超声波进行残余应力分布的深度分析
Santhakumar Sampath1, Hongfei Liu1, Zi Wen Tham1
1Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore.
Ultrasonics
|October 22, 2023
概括
机器人子削 (RHP) 通过创建压力应力来提高金属疲劳寿命. 非线性超声波显示出测量这种应力深度特征的前景,有助于先进的制造工艺.
科学领域:
- 材料科学与工程 材料科学与工程
- 非破坏性测试是指非破坏性测试.
- 机械工程 机械工程
背景情况:
- 机器人子削 (RHP) 是一种冷加工工艺,用于提高金属元件的疲劳寿命.
- 诱导压力余应力是RHP有效性的关键.
- 精确测量残余应力深度概况对于先进制造中的工艺优化至关重要.
研究的目的:
- 调查非线性超声波方法的应用,以测量残余应力深度配置文件.
- 为了评估依赖频率的透深度方法用于残余应力分析.
- 评估声学非线性和RHP引起的残余应力之间的相关性.
主要方法:
- 不钢标本经历了不同强度的机器人子磨削 (RHP).
- 形态变化的特征是使用步进型仪.
- 通过测量第二和第三波幅来分析非线性超声波 (纵向临界折射和雷利波).
- 在抛光前后检查了表面粗度对声学非线性的影响.
主要成果:
- 在RHP处理的标本的表面层中观察到声学非线性参数的显著变化.
- 该研究表明,非线性超声波反应与残余压力水平之间存在相关性.
- 使用依赖频率的透深度方法来探测应力配置文件.
结论:
- 非线性超声波为RHP诱导的残余应力的深度分析提供了一种可行的方法.
- 这些发现支持了这种技术在先进制造中的质量控制和工艺设计方面的潜力.
- 进一步的研究可以完善该方法,以便更精确地绘制剩余应激映射.
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