一个全面的生产性维护和可靠性框架,用于有效的药品成分工厂,利用设计精益六西格玛
Noel Shannon1, Anna Trubetskaya1,2, Javed Iqbal1,3
1Department of Engineering, University of Limerick, Limerick, Ireland.
Heliyon
|October 25, 2023
概括
在活性药物成分 (API) 工厂中实施总生产维护 (TPM) 和可靠性中心维护 (RCM) 显著减少了维护活动,提高了设备效率. 这一战略提高了整体的工厂可用性和运营卓越性.
科学领域:
- 工业工程 工业工程 工业工程
- 运营管理 运营管理
- 制药制造业 制药制造业 制药制造业
背景情况:
- 活性制药原料 (API) 工厂需要强大的维护策略来实现最佳性能.
- 整合总生产性维护 (TPM) 和以可靠性为中心的维护 (RCM) 提供了提高运营效率的机会.
研究的目的:
- 调查在API工厂中实施联合TPM和RCM战略的情况.
- 设计和部署一种新的维护模型,强调可靠性工程和整体设备效率 (OEE).
主要方法:
- 一个使用精益六西格玛的定义,测量,分析,设计和验证 (DMADV) 阶段的案例研究.
- 通过采访工程团队收集数据,并分析过程运行时间,停机时间和工厂可用性指标.
主要成果:
- 计划维护减少了33%,纠正维护减少了70%,维护清洁减少了50%.
- 在试验区 (离心机) 增加了20%的OEE,提高了206小时的工厂可用性.
- 在维护效率和设备性能方面显著改善.
结论:
- 在API制造中,TPM是有效的维护策略的关键组成部分.
- 开发的TPM和可靠性模型为增强维护实践和卓越运营提供了一个独特的框架.
相关概念视频
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