冷循环流化床的水力动力学用于甲醇到烯酸 (MTO) 过程:实验和计算调查
Mojtaba Babaei1, Salman Movahedirad2
1School of Chemical Engineering, Iran University of Science and Technology, Tehran, Iran.
Scientific reports
|October 26, 2023
概括
这项研究检查了甲醇到烯 (MTO) 过程中的伪二维流体化床中的气体-固体流动水力学. 不对称的分离器显著改善了混合,而气泡直径受到低混合区域的限制.
科学领域:
- 化学工程是化学工程的重要组成部分.
- 流体动力学 流体动力学
- 颗粒技术 颗粒技术
背景情况:
- 工业甲醇到烯酸 (MTO) 工艺使用循环流化床 (CFB).
- 了解气体-固体流水力学对于优化MTO反应堆性能至关重要.
- 伪二维 (2D) 冷模型提供了一种可行的方法来研究复杂的3D流动模式.
研究的目的:
- 在伪二维冷CFB中研究气体固体流的水力动力学行为.
- 评估不同波段几何形状对MTO CFB混合特性的影响.
- 分析气泡对流化床内的气体固体混合物的影响.
主要方法:
- 使用粒子图像速度测量与数字图像分析 (PIV-DIA) 来测量固体速度的实验调查.
- 使用OpenFOAM中的twoPhaseEulerFoam解决器进行水力动力学的数值模拟.
- 与实验数据对固体粒子速度和固体体积分数的数值解析器的验证.
- 探索对称和不对称的阻隔器配置.
主要成果:
- 为这项研究进行调整的OpenFOAM解决器与实验PIV-DIA数据有很好的一致性.
- 发现不对称的分离器显著增强了气体固体流的混合行为.
- 观察到气泡直径受到床内的低混合区域的限制.
结论:
- 伪2D冷CFB模型有效地模仿了工业MTO床的水力动力学.
- 不对称的分离器是提高MTO CFB混合效率的关键设计元素.
- 气泡特性与流化床的混合状态密切相关.
相关概念视频
Column Efficiency: Rate Theory
The rate theory of chromatography provides quantitative insight into the shapes and widths of elution bands. These bands are based on the random-walk mechanism governing molecular migration within a column. The Gaussian profile of chromatographic bands arises from the cumulative effect of random molecular motions as they progress through the column.
During elution, a solute molecule experiences numerous transitions between stationary and mobile phases, exhibiting irregular residence times in...
During elution, a solute molecule experiences numerous transitions between stationary and mobile phases, exhibiting irregular residence times in...
Application of the Linear Momentum Equation
The application of the linear momentum equation can be used to analyze the forces needed to hold a 180-degree pipe bend in place with flowing water. In this case, water flows through the bend with a constant cross-sectional area of 0.01 square meters and a flow velocity of 15 meters per second. The pressure at the entrance is 0.2 Megapascals and the pressure at the exit is 0.16 Megapascals.
The goal is to determine the force components in the x and y directions to hold the pipe in place. Since...
The goal is to determine the force components in the x and y directions to hold the pipe in place. Since...
Turbulent Flow: Problem Solving
Carbonation is a process used to dissolve carbon dioxide gas in a liquid, commonly used in the production of carbonated beverages. Achieving efficient carbonation requires careful control of temperature, pressure, and flow conditions. By adjusting these parameters, carbonation efficiency can be maximized, producing a higher concentration of CO2 in the liquid.
Temperature is a key factor in CO2 solubility. In this case, the CO2 gas and the liquid are cooled to 20°C. Lower temperatures enhance...
Temperature is a key factor in CO2 solubility. In this case, the CO2 gas and the liquid are cooled to 20°C. Lower temperatures enhance...
Pipe Flowrate Measurement: Problem Solving
A spray tank system is engineered to uniformly distribute a pest-control liquid across plants by using a pressurized mechanism. The tank, pressurized to 150 kPa, holds the pesticide at a height of 0.80 meters. Liquid flows from the tank through a 1.9 meter pipe with a diameter of 0.015 meters, angled at 0.698 radians, ultimately reaching a 0.007 meter nozzle that sprays the pesticide. Accurate calculation of the system's flow rate is crucial to ensure uniform application, and this is achieved...
Bioreactor Design and Operational System
Bioreactors are engineered vessels designed to cultivate microorganisms under controlled conditions for industrial bioprocessing. They maintain sterility and allow precise regulation of pH, temperature, oxygen, and nutrient levels to optimize microbial growth and metabolite production. Bioreactors range from small laboratory units of 1 liter to industrial systems holding up to 500,000 liters, though only about 75% of their volume is actively used for fermentation. The remaining headspace...
Biological Treatment of Effluent and Waste Water
Biological wastewater treatment relies on the metabolic activity of microorganisms to remove pollutants from sewage. In modern treatment systems, this process is organized into sequential stages that progressively reduce solid material, dissolved organic matter, and microbial contamination. Each stage plays a distinct role in improving water quality and preparing the effluent for safe discharge or reuse.Primary and Secondary TreatmentPrimary treatment is a physical process that removes large...


