在激光冲击处理中,粘性拖对在高产强度材料中可实现的最大残余应力的影响
Ignacio Angulo1, Wsewolod Warzanskyj1, Francisco Cordovilla1
1UPM Laser Centre, Polytechnical University of Madrid, C/Alan Turing 1, 28031 Madrid, Spain.
Materials (Basel, Switzerland)
|November 14, 2023
概括
激光冲击处理 (LSP) 模拟需要精确的材料模型. 这项研究结合了高拉伸率效应,挑战了传统模型,并揭示了压力衰变对合金中的塑料拉伸的影响.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 计算建模 计算建模
背景情况:
- 激光冲击处理 (LSP) 是一种用于增强材料性能的表面处理方法.
- 传统的LSP模拟通常使用高应变速率变形模型,这些模型可能无法准确地代表极端应变速率的材料行为.
- 准确的建模对于预测和优化诱导的余应力和材料响应至关重要.
研究的目的:
- 在超出10^4 s^-1 (粘性状态) 的延展率下,在LSP模拟中明确纳入实验观察到的产量应力增加.
- 挑战LSP模拟中使用的传统接受的延展率范围.
- 调查压力衰减对LSP过程中获得的塑料总应变的影响.
主要方法:
- 详细审查与LSP条件相关的常见高应变率变形模型.
- 为合金开发一种材料模型,该模型明确包括突如其来的应力增加超过10^4s^-1.
- 一种结合数值分析的方法来预测塑料菌株的时间演变.
- 使用扩展区域辐射 (25x25 mm^2) 和用于残余应力分析的孔钻方法进行数值实验验证.
- 在模拟中包括近地表温度梯度.
主要成果:
- 传统的高应变率硬化模型 (例如,约翰逊-库克) 在LSP模拟中高估了诱导的压力余应力.
- 包括粘性体制 (延展率> 10^4 s^-1) 显著改变了预测的材料反应.
- 压力衰变,经常被忽视,在LSP处理过程中获得的总塑料应变中起着重要作用.
- 该研究挑战了当前LSP模拟中假定的典型延展率范围 (10^6-10^7 s^-1).
结论:
- 在LSP模拟中使用的标准材料模型可能会导致对残余应力的不准确预测,因为忽视了高应变率材料的行为.
- 精确的材料建模,包括粘度状态和压力衰变,对于可靠的LSP模拟至关重要.
- 对于先进的LSP应用,需要进一步研究极端应变速率下的材料行为.
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