数字模拟和实验研究冷热复合成型的尖端高强度钢段的数字模拟和实验研究
Wenqiu Yao1, Chunjing Wu1, Jingtao Han2,3
1Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China.
Materials (Basel, Switzerland)
|November 14, 2023
概括
这项研究利用电磁温度建模优化了用于尖角窗墙形状的复合材料成型技术. 经过验证的模型实现了精确的加热参数,使得高精度的成功生产成为可能.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造过程 制造过程 制造过程
- 计算建模 计算建模
背景情况:
- 生产尖角窗墙形状带来了制造业的挑战.
- 复合成型技术需要精确控制热和电磁参数.
研究的目的:
- 开发和验证一个冷热复合成型的模型,形成尖的窗墙形状.
- 优化电磁加热参数,以增强配置生产.
主要方法:
- 使用ANSYS. 构建一个电磁温度合模型.
- 数字模拟以优化加热参数 (电流,频率,持续时间).
- 使用红外热谱进行实验验证.
主要成果:
- 优化加热参数:4000A电流,35kHz频率,2秒持续时间.
- 导电磁铁提高了感应加热效率和温度峰值.
- 成功生产了具有验证模型准确度 (5.37%和5.02%的误差) 的尖角窗墙形状.
结论:
- 有限元模型准确地预测了复合材料成型过程中的温度分布.
- 优化的参数和技术使复杂的配置文件的高效生产成为可能.
- 电磁-温度合分析对于先进的制造工艺至关重要.
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