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铜-AISI4140钢的火花等离子接接头:微观结构和机械性能
Mehdi Naderi1, Mohammad Reza Toroghinejad1, Ahmad Kermanpur1
1Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111, Iran.
铜和钢的火花等离子接 (SPW) 通过使用模具进行了改进,显著增加了关节强度. 更高的压力进一步提高了机械性能,优化了这种固态连接方法.
科学领域:
- 材料科学 材料科学 材料科学
- 金工业是金工业的一个方面.
- 固态连接连接 固态连接
背景情况:
- 结合不相似的材料,如铜和钢,由于属性上的差异,提出了挑战.
- 固态接方法为创建强大的不同接头提供了潜在的解决方案.
研究的目的:
- 通过火花等离子接 (SPW) 制成的Cu-AISI4140钢接头的微观结构和机械性能.
- 为了研究在SPW过程中使用模具对铜和钢的连接的影响.
主要方法:
- 在650°C的温度下,在20MPa和40MPa的压力下,在30分钟内采用了火花等离子接 (SPW).
- 进行了带有模具和没有模具的实验,以评估其对接合过程的影响.
主要成果:
- 模具的存在增加了扩散受影响区域 (DAZ),减少了氧化层的形成和死亡区域.
- 使用模具的SPW通过最大限度地减少不连接的区域和微孔,将关节强度从42MPa提高到90MPa.
- 增加压力到40MPa进一步提高了关节强度到106MPa,尽管DAZ和整体强度的增长停滞不前.
结论:
- 在SPW中使用模具显著提高了铜钢固态连接的质量和强度.
- 优化工艺压力与模具使用相结合,可以进一步提高这些不相似关节的机械性能.
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