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不同的聚合物棒的旋转摩擦接,含有金属粉末
Chil-Chyuan Kuo1,2,3,4, Hong-Wei Chen1, Song-Hua Huang5
1Department of Mechanical Engineering, Ming Chi University of Technology, No. 84, Gungjuan Road, Taishan District, New Taipei City 24301, Taiwan.
Polymers
|November 25, 2023
概括
旋转摩擦接 (RFW) 连接比3D打印更大的聚合物组件. 用金属粉末接聚乳酸 (PLA) 在45°C时增强了57.5%的强度,提高了表面硬度.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 聚合物科学 聚合物科学
背景情况:
- 三维打印 (3D打印) 在制造大型元件时受制造量限制.
- 旋转摩擦接 (RFW) 为连接3D打印部件以创建更大的结构提供了一个潜在的解决方案.
- 对含有金属粉末的不同聚合物棒的RFW的研究很少.
研究的目的:
- 使用RFW调查含有金属粉末的不同聚合物棒的接质量.
- 评估RFW对聚乳酸 (PLA) 基复合材料的机械性能和表面硬度的影响.
- 建立一个技术数据库,以优化聚合物金属粉末复合材料的RFW环境温度.
主要方法:
- 从聚乳酸 (PLA) 制造的样本与铜粉和PLA与粉被连接使用RFW在机上.
- 进行了曲试验,以评估接接头的屈曲强度.
- 进行了Shore A表面硬度测试,以评估接口和基材硬度.
- 在RFW期间的高峰温度被记录在不同的材料组合中.
主要成果:
- 接部件 (PLA和PLA-粉) 的曲强度在45°C时增加了约57.5%.
- 接接口的表面硬度优于3D打印的部件,PLA-PLA接显示了最高的平均硬度.
- 接接头表面硬度比基材高~3%,而受热影响区域低~3%.
- 峰值温度达到了160°C (PLA-Al粉) 和144°C (PLA-Cu粉).
结论:
- 射频钢丝是有效的聚合物金属粉末复合材料的连接,使得更大的组件制造超出3D打印的限制.
- 在RFW过程中优化环境温度显著提高机械性能,特别是曲强度.
- 该研究提供了有价值的数据,用于选择合适的环境温度,用于含有金属粉末的不同聚合物棒的RFW.
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