用监控信号估计形状错误的估计
Hyein Kim1, Soohyun Nam1, Eunseok Nam2
1Smart Manufacturing System R&D Department, Korea Institute of Industrial Technology (KITECH), Cheonan 31056, Republic of Korea.
Sensors (Basel, Switzerland)
|December 9, 2023
概括
本研究介绍了一种实时加工质量预测方法,使用传感器数据和机上测量 (OMM) 来估计形状错误. 开发的机器学习模型可以为统一的制造质量提供工具偏移补偿.
科学领域:
- 制造业 工程 制造工程
- 智能制造系统是一个智能制造系统.
- 机器学习应用 机器学习应用
背景情况:
- 加工过程容易出现几何错误,振动和切削力波动,导致形状错误.
- 超过公差的形状错误可能会导致制造部件的组装和功能问题.
- 实时预测加工错误对于提高生产效率至关重要.
研究的目的:
- 提出实时加工质量预测的方法.
- 调查监控信号与机器上测量 (OMM) 结果之间的相关性.
- 为准确的形状误差估计开发机器学习模型,并实施工具偏移补偿策略.
主要方法:
- 使用的监控信号和机上测量 (OMM) 数据.
- 开发了一种机器学习模型,以将监控信号与OMM结果相关联,以预测形状错误.
- 根据模型的估计,实施了一个工具抵消补偿策略.
主要成果:
- 建立了各种监控信号和OMM结果之间的相关性.
- 开发的机器学习模型有效地实时估计了形状错误.
- 在不同的滑动窗尺寸和补偿重量中评估了该模型的性能.
结论:
- 拟议的方法有效地预测实时的加工质量.
- 实施的工具偏移补偿策略确保了统一的加工质量.
- 这种方法通过在制造过程中识别和纠正错误来提高生产效率.
相关概念视频
Common Leveling Mistakes and Errors
75
A survey team is tasked with determining the elevation difference between points Point A and Point B, separated by uneven terrain. They use a leveling instrument and a leveling rod.Common MistakesMisreading the Rod: During a backsight reading at Point A, the instrumentman observes the rod partially obscured by tall grass. Instead of reading 1.135 m, they mistakenly record 1.735 m due to the misalignment of the crosshair with the wrong graduation. This error adds 0.600 m to all subsequent...
75
Errors in Taping
27
Errors in taping arise from multiple factors that can significantly impact measurement accuracy in surveying. Misalignment of the tape, often due to human error, is one primary source. A skilled rear tapeman, using a telescope, can help correct alignment by guiding the head tapeman; however, human limitations still lead to small inaccuracies. These errors may include misplacement of pins or inaccurate tape readings due to common visual confusions, such as mistaking a six for a nine. Such...
27
Errors occurring during blood pressure monitoring
733
Blood pressure monitoring is a crucial clinical procedure in diagnosing and managing various cardiovascular conditions. Despite its significance, the accuracy of blood pressure measurements can be compromised by multiple factors, potentially leading to either falsely high or low readings. These inaccuracies are critical as they can significantly impact patient care. So, it is vital to understand these challenges deeply and adopt strategic approaches to minimize errors.
Several factors...
Several factors...
733
Types of Errors: Detection and Minimization
1.6K
Error is the deviation of the obtained result from the true, expected value or the estimated central value. Errors are expressed in absolute or relative terms.
Absolute error in a measurement is the numerical difference from the true or central value. Relative error is the ratio between absolute error and the true or central value, expressed as a percentage.
Errors can be classified by source, magnitude, and sign. There are three types of errors: systematic, random, and gross.
Systematic or...
Absolute error in a measurement is the numerical difference from the true or central value. Relative error is the ratio between absolute error and the true or central value, expressed as a percentage.
Errors can be classified by source, magnitude, and sign. There are three types of errors: systematic, random, and gross.
Systematic or...
1.6K
Errors and Mistakes in Surveying
81
Errors and mistakes in surveying refer to inaccuracies in measurements and data recording. The errors are deviations from the actual value caused by human sensory limitations, equipment flaws, or environmental effects. These errors are typically unintentional and can result from the inherent imperfections in the instruments used, atmospheric conditions, or the observer’s inability to perceive exact measurements. On the other hand, mistakes are caused by the surveyor's lack of...
81
NMR Spectrometers: Resolution and Error Correction
700
When magnetic nuclei in a sample achieve resonance and undergo relaxation, the signal detected in NMR is an approximately exponential free induction decay. Fourier transform of an exponential decay yields a Lorentzian peak in the frequency domain. Lorentzian peaks in an NMR spectrum are defined by their amplitude, full width at half maximum, and position, where the peak width is governed by the spin-spin relaxation time alone. In real experiments, however, the applied magnetic field is rendered...
700


