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开发用于分析摩擦接过程中的过程热力学条件的计算方法,用于预测材料结合缺陷的材料结合缺陷
Gaoqiang Chen1, Huijie Liu2, Qingyu Shi1
1State Key Laboratory of Clean and Efficient Turbomachinery Power Equipment, Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China.
Materials (Basel, Switzerland)
|December 9, 2023
概括
本研究介绍了一种计算方法,通过分析热机械条件来预测摩擦接 (FSW) 中的材料粘合缺陷. 开发的方法显示了基于模拟的SSB缺陷预测的可行性.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 计算力学 计算力学 计算力学
背景情况:
- 摩擦接 (FSW) 是一种固态粘合 (SSB) 工艺,与传统的融合接不同.
- 预测FSW中的材料粘合缺陷对于确保关节完整性至关重要.
研究的目的:
- 提出一个计算方法来预测FSW期间的材料结合缺陷.
- 量化评估影响粘合质量的工艺中的热力学条件.
主要方法:
- 整合关键的建模方法,包括动态粘接 (DS) 和扣接口跟踪 (BIT) 分析.
- 对AA2024进行FSW的模拟,以展示计算方法.
- 对界面温度,压力和四个粘合质量指数 (BQI) 的定量评估.
主要成果:
- DS模型准确地预测了旋转流区的几何形状.
- 双边交易协议分析显示,显著的接口方向变化影响了粘合压力.
- 分析了接口热力学条件,以了解它们在材料粘合中的作用.
- 确定了一个关键的BQI值,在此值以下会出现粘合缺陷.
结论:
- 开发的计算方法可用于预测FSW中的材料粘合缺陷.
- 关键BQI值的定量确定对于各种合金的SSB成功是必不可少的.
- 基于模拟的预测为优化FSW流程提供了一个有希望的方法.
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