用于小型超精确光学仪器的曲弹的设计优化
Jin Kim1, Dong-Chan Lee1, Ho-Sang Kim1
1Institute for Advanced Engineering, 175-28, Goan-ro 51 beon-gil, Baegam-myeon, Cheoin-gu, Yongin-si, Gyeonggi-do, 17180, South Korea.
Heliyon
|December 18, 2023
概括
使用响应表面方法 (RSM) 和K-最近邻居 (KNN) 优化Panto式屈曲弹,可提高光学设备的精度. 这种设计增强了对超精确应用至关重要的无摩擦线性运动.
科学领域:
- 机械工程 机械工程
- 光学工程是指光学工程.
- 材料科学 材料科学 材料科学
背景情况:
- 超精确的光学设备需要紧的合规正形平面弹 (COPS),也称为曲弹,用于无摩擦的线性运动.
- 这些弹的设计对于实现必要的精度和性能至关重要.
- 为了满足这些需求,开发了一种新的"Panto-style"屈曲弹设计.
研究的目的:
- 为了优化Panto式曲弹的设计参数.
- 预测和验证动静电性能,包括轴/半径变形和应力.
- 为了比较不同预测模型 (RSM,KNN,FE模拟和实验) 的准确性.
主要方法:
- 使用实验设计 (DOE) 探索5个关键参数:厚度 (t),链宽度 (W),臂长 (L1,L2) 和臂角 (Ө).
- 采用信号噪声比 (SNR) 和响应表面模型 (RSM) 回归来分析轴变形.
- 实现了参数优化与输入/输出约束和使用K-近邻 (KNN),有限元 (FE) 模拟和实验测试的验证预测.
主要成果:
- 厚度 (t) 和链宽度 (W) 被确定为影响轴变形的最重要的设计参数; 臂角 (Ө) 被发现无关紧要.
- 与单独使用RSM相比,RSM和KNN (KNN + RSM) 的组合显著提高了轴变形预测的准确性.
- 优化的设计预测得到了数值和实验验证,证实了该方法的有效性.
结论:
- 响应表面方法 (RSM) 有效地优化了Panto式屈曲弹设计参数.
- 混合KNN + RSM方法提高了动静电性能指标的预测准确性.
- 该研究成功展示了一种用于预测和验证紧型符合规范的正形平面弹在精密应用中的性能的方法.
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