内部表面形态和粗度 围绕厚壁管道的演变
Ran Li1, Pengfei Jin1, Weijie Wang1
1State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083, China.
热加工压钢管的柱子造会在内部表面产生微纹,这是由于压力应变造成的. 优化辐射和环形应变比率使这些纹平坦化,显著降低内部表面粗度 (Sa).
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 部落学 (tribology) 是一个学科.
背景情况:
- 皮尔格卷工艺对于制造无管,特别是从热加工压钢等高强度材料中,至关重要.
- 控制内部表面粗度对于要求高的应用中管道的性能和寿命至关重要.
- 了解Pilger滚动过程中表面地形的演变是过程优化的关键.
研究的目的:
- 研究热加工压钢管在Pilger卷过程中内部表面微纹的形成和演变.
- 分析过程参数,应变状态和内部表面粗度 (Sa) 之间的关系.
- 确定影响内部表面粗度降低的关键因素.
主要方法:
- 热加工压钢厚壁管经过了Pilger制,使用的是LG40Pilger机.
- 内部表面形态和粗性使用白光干扰计量量化分析.
- 计算了三维应变,并使用有限元模拟来分析变形期间的应变状态.
主要成果:
- 在直径减小区域形成的微纹,增加了表面粗度参数 (Sz和Sa).
- 在墙壁厚度降低区域,微纹平坦化,显著降低了Sz和Sa.
- 辐射和环形应变的比率被确定为平整微纹和将Sa降低到0.174微米的关键因素.
结论:
- 在Pilger滚动过程中,内部表面粗度的演变是由压力应变和支的相互作用决定的.
- 周围压缩应变促进微纹的形成,而辐射压缩应变有助于它们的平整.
- 优化辐射和周围拉伸比率对于在最终产品中实现光滑的内部表面至关重要.
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