在碳纤维增强聚合物中,通过高分辨率超声波检测自动量化介层分层的量化
Khaled Matalgah1, Pruthul Kokkada Ravindranath1, Daniel Pulipati1
1Department of Mechanical Engineering, Baylor University, One Bear Place, #97356, Waco, TX 76798-7356, USA.
Polymers
|December 23, 2023
概括
超声波测试 (UT) 可以准确地检测和量化碳纤维增强聚合物 (CFRP) 复合材料中的内层分层. 该方法提供高分辨率成像,用于精确的缺陷位置和范围分析,这对于结构完整性至关重要.
科学领域:
- 材料科学 材料科学 材料科学
- 非破坏性测试 不破坏性测试
- 复合材料工程 复合材料工程
背景情况:
- 层间分层是碳纤维增强聚合物 (CFRP) 复合材料中的关键缺陷,损害了结构完整性.
- 准确检测和量化这些分层是安全和性能至关重要的.
- 现有的方法可能缺乏全面分析所需的分辨率或深度传感能力.
研究的目的:
- 提出和验证一种高分辨率超声波测试 (UT) 方法,用于检测和量化CFRP复合材料中的层间分层.
- 为了比较UT的有效性与X射线计算机断层扫描 (CT) 进行分层评估.
- 评估UT在确定分层的深度和范围方面的能力.
主要方法:
- 用嵌入的PTFE薄膜作为人工分层站点制造单向和编织的CFRP层材.
- 机械测试使用三点,末端纹曲 (ENF) 测试来诱导分层.
- 使用超声波测试 (UT) 和X射线计算机断层扫描 (CT) 量化分层程度.
- 对UT和CT数据进行比较分析,包括深度定位研究.
主要成果:
- UT成功地检测和量化了单向和织造的CFRP复合材料中的内层分层.
- 在UT和CT之间获得了可比的结果,平均分层面积差异为1.09% (UT略高估).
- UT准确地预测了所有测试样品在一个薄膜接口内的分层深度.
- 在平面尺寸和深度的高空间分辨率通过UT方法实现.
结论:
- 超声波检测 (UT) 是一种高效,高分辨率的技术,用于检测和量化CFRP复合材料中的层间分层.
- 开发的UT方法提供了对分层范围和深度的准确评估,这对于材料表征至关重要.
- UT提供了一种可靠的非破坏性评估工具,以确保CFRP组件的结构完整性,这些组件受到曲应力.
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