在增材制造的晶格结构中,构造参数对支架厚度和机械性能的影响
Matthew Di Prima1, Sarah Van Belleghem2, Yutika Badhe2
1US Food and Drug Administration, Silver Spring, MD, USA.
Journal of the mechanical behavior of biomedical materials
|January 7, 2024
概括
优化激光功率对于增材制造格子性能至关重要. 调整激光功率对正规和随机格子结构中的模量和强度等机械性能产生重大影响.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 添加剂制造 添加剂制造 添加剂制造
背景情况:
- 增材制造 (AM) 能够为医疗和航空航天应用提供复杂的格子结构.
- 虽然研究了AM固体组件参数,但对构建参数的格子结构性能理解较少.
研究的目的:
- 根据构建参数,评估常规和随机格子的静态压缩机械性能.
- 在不同的构建参数下比较AM格结构的支柱尺寸.
主要方法:
- 使用激光粉末床融合制造的正规和随机格子 (200微米或300微米的支柱直径).
- 多种激光功率 (140-180 W),扫描速度 (1700-2100 mm/s) 和激光偏移 (0-45 μm).
- 根据ISO 13314 (2011) 进行压缩试验,以确定模量,屈服强度和最终压力强度.
主要成果:
- 激光功率产生了最显著的影响;50W的变化产生了大约2倍的最大负载和模量增加.
- 与随机格子相比,常规格子表现出优越的机械性能.
- 内部支架直径随着构造参数而变化,激光偏移最影响支架几何.
结论:
- 构建参数优化对于AM格子结构至关重要,与固体组件的参数不同.
- 调节激光功率是最大限度地提高晶格结构中的机械性能的关键.
- 激光偏移显著影响支架尺寸,影响整体晶格行为.
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