设计和数值分析用于宽带激光罩的内部光束粉末料喷嘴
1Department of Mechanical and Electrical Engineering, Suzhou Vocational Institute of Industrial Technology, Suzhou 215104, China.
Materials (Basel, Switzerland)
|January 11, 2024
概括
开发了一种新的宽带粉末料喷嘴,以克服激光覆盖的局限性. 这种新设计使单路板宽度显著扩大,提高了工业应用的加工效率.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 添加剂制造 添加剂制造 添加剂制造
背景情况:
- 传统的激光覆盖方法受到有限的单路径尺寸和低加工效率的影响.
- 现有的宽带覆盖技术面临的挑战是精确的激光-粉末合和粉末分歧.
研究的目的:
- 设计和验证用于增强激光覆盖的宽带粉末料喷嘴.
- 为了解决粉末分离现象并提高加工效率.
主要方法:
- 采用多通道粉末流量成形方法来设计宽带粉末料喷嘴.
- 使用FLUENT软件进行计算流体动力学 (CFD) 分析,以优化喷嘴参数.
- 使用设计的喷嘴进行了宽带激光覆盖实验.
主要成果:
- 设计的喷嘴实现了40mm × 3mm的粉末点尺寸.
- 最佳的喷嘴配置涉及8个粉末料通道和特定的聚合气体输出口尺寸.
- 在实验中成功实现了39.96毫米的单路板宽度.
- 载体气体流速显著影响粉末运输的稳定性.
结论:
- 开发的宽带粉末料喷嘴有效地克服了传统激光覆盖的局限性.
- 该研究提供了最佳的设计参数,并对宽带激光覆盖的过程参数效应提供了洞察力.
- 该技术为提高激光覆盖应用的效率提供了一个有前途的解决方案.
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