通过使用模拟建模来平衡装配线来提高生产率,在Abay服装工业的案例中使用模拟建模
Melkamu Mengistnew Teshome1, Tamrat Yifter Meles2, Chao-Lung Yang1
1Department of Industrial Management, National Taiwan University of Science and Technology, 10657, Taipei, Taiwan.
Heliyon
|January 16, 2024
概括
线平衡技术显著提高了阿拜服装工业的生产率. 实施改进的模型提高了32%的产量,提高了生产线效率,证明了平衡的生产线的价值.
科学领域:
- 工业工程 工业工程 工业工程
- 运营管理 运营管理
- 织制造业 织制造业 织制造业 织制造业 织制造业
背景情况:
- 阿拜服装行业在优化polo衫生产效率方面面临着挑战.
- 线条平衡是改善制造业务的关键技术.
研究的目的:
- 将线平衡技术应用于阿拜服装工业的polo衫操作.
- 通过优化线路平衡来提高整体生产效率和生产率.
主要方法:
- 通过观察方法和止表计时来收集数据,以确定操作处理时间.
- 使用工作测量原则确定标准允许分钟.
- 使用竞技场输入分析器进行统计分析,使用竞技场软件进行模拟建模.
主要成果:
- 拟议的平衡线模型的模拟显示出输出,容量利用和等待时间的显著改善.
- 产量从288台增加到381台.
- 线路效率从39.06%上升到55.64%,劳动生产率从54.25%上升到66%.
结论:
- 平衡生产线的实施导致生产率大幅增加.
- 优化线平衡导致劳动力成本减少15.63%,收入增加30%.
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