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对薄壁部件的切割策略的数值评估
Andreas Andersson Lassila1, Daniel Svensson2, Wei Wang1
1School of Engineering Science, University of Skövde, Kaplansgatan 11, SE-541 34, Skövde, Sweden.
Scientific reports
|January 16, 2024
概括
预测和控制薄壁零件削中的成型错误至关重要. 本研究提出了一个框架,准确预测厚度错误,指导提高几何精度和生产力的策略.
科学领域:
- 制造业 工程 制造工程
- 机械工程 机械工程
- 计算力学 计算力学 计算力学
背景情况:
- 由于工艺过程中的曲折造成的静态形状错误是薄壁元件侧面削的一个重大挑战.
- 为了实现高生产率和精确的几何精度,需要有效预测和控制这些错误.
研究的目的:
- 提出一个建模框架,用于预测在薄壁工件的侧面削过程中,切削力诱导的形状错误 (厚度错误).
- 调查各种切割策略,模式,加工额外,工具和参数对厚度错误的影响.
主要方法:
- 一个模型框架,不断更新工件几何形状,并计算参与区中节点的刚度矩阵.
- 模拟不同的切割策略和图案,包括恒定的z级完成.
- 通过各种切割序列和参数对框架进行实验验证.
主要成果:
- 开发的框架准确地预测了两侧加工的薄壁板的厚度错误.
- 预测的错误与实验结果密切一致.
- 数字评估表明,切割模式选择在尽量减少厚度错误方面起着至关重要的作用.
结论:
- 拟议的建模框架提供了一种可靠的工具,用于预测和减轻薄壁部分侧面削中的厚度错误.
- 优化切割模式和增加加工额度是减少厚度错误的有效策略.
- 该研究有助于提高精密制造中的生产率和几何精度.
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