基于数字双胞胎技术在热带滚动中模拟和模拟形状控制
Youzhao Sun1,2, Jingdong Li1,2, Yamin Sun1
1National Engineering Research Center of Flat Rolling Equipment, University of Science and Technology Beijing, Beijing 100083, China.
Sensors (Basel, Switzerland)
|January 23, 2024
概括
本研究介绍了用于热条形状控制的数字双胞胎模型,集成金属流和应力释放. 该模型准确地预测了条形状,改善了现实世界生产中的质量控制.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造过程 制造过程 制造过程
- 计算建模 计算建模
背景情况:
- 条形状质量控制在热加工中至关重要.
- 现有的模型在预测复杂的形状变化时往往缺乏准确性.
- 整合物理和虚拟过程是先进制造的关键.
研究的目的:
- 开发一种用于热条质量控制的新型形状模型.
- 为实时形状模拟和预测创建一个数字双胞胎框架.
- 通过使用历史数据和代优化,提高条形状预测的精度.
主要方法:
- 一个基于金属流和应力释放的形状模型,具有不同的接触滚动参数.
- 与数字双胞胎技术的集成,以实现统一的物理-虚拟框架.
- 使用历史生产数据进行代参数优化.
主要成果:
- 数字双胞胎框架成功地整合了物理和虚拟时间空间.
- 条形状模拟可以准确预测各种出口条件.
- 冠和平面的预测误差分别低于5微米和5I单位.
结论:
- 拟议的形状模拟模型证明了热的强大预测性能.
- 该模型作为一个有价值的参考操作员在参数设置.
- 这项工作促进了工业应用中的智能形状控制策略.
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