在工程旋转采矿条件下的大直径D30圆形多晶钻石紧型 (PDC) 牙的结构设计和分析
Zhiling Xiao1,2, Yuhao Zhang1, Songhao Hu3
1College of Mechanical and Electrical Engineering, Zhengzhou University of Light Industry, Zhengzhou 450002, China.
Materials (Basel, Switzerland)
|January 26, 2024
概括
优化聚晶钻石紧型 (PDC) 圆形牙的圆顶弧半径可以提高抗冲击能力. 半径为10毫米,可提供最佳性能,提高旋转挖掘中的耐用性.
科学领域:
- 工程 工程师 工程师 工程师
- 材料科学 材料科学 材料科学
- 地质技术工程 地质技术工程
背景情况:
- 聚晶钻石紧型 (PDC) 圆形牙由于其刚性和脆性而面临着抗冲击的挑战.
- 这一局限性阻碍了它们在工程旋转挖掘中的广泛应用.
研究的目的:
- 优化大直径D30系列形PDC牙的结构设计,以提高抗冲击能力.
- 分析顶弧半径对PDC牙机械行为和故障模式的影响.
主要方法:
- 使用Abaqus模拟来分析压力,冲击力和能量吸收.
- 合成的样本用于高温,高压冲击测试.
- 检查了PDC层的裂纹延伸和断裂失败形态.
主要成果:
- 增加圆顶弧半径会扩大压力环在压缩区域以下.
- 在半径为10毫米的范围内,以最小的应力变化和平稳的应力分布实现了最佳的抗冲击能力.
- 牙可以承受总冲击工作值为7500J的冲击.
- 故障模式包括环脱落,侧面分裂和整体裂纹,挤出裂纹起源于PDC层II和合金矩阵接口.
结论:
- 圆顶弧半径是优化圆形PDC牙抗冲击性能的一个关键参数.
- 半径为10毫米,代表了在旋转挖掘应用中增强耐用性和性能的最佳设计.
- 了解故障机制对于改善PDC牙的设计和应用至关重要.
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