通过微研磨对聚合物的表面残余应力进行计算和实验分析
Fuzhong Sun1, Guoyu Fu2,3, Dehong Huo4
1School of Mechanical and Power Engineering, Nanjing Tech University, Nanjing 211816, China.
Polymers
|January 26, 2024
概括
这项研究揭示了残余应力如何影响树脂微研磨,这对于复合材料至关重要. 了解这些压力可以提高组件的寿命,并使小型化成为可能.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 树脂是复合材料中的关键矩阵材料,需要精确的加工理论来进行高质量的加工.
- 其余应力和尺寸效应显著影响精密元件的性能和寿命.
研究的目的:
- 为了研究树脂微研磨中的残余应力.
- 分析残余应力对环氧聚合物的表面完整性和精度的影响.
- 探索加工参数和尺寸对聚合物加工的影响.
主要方法:
- 使用了一种创新的有限元 (FE) 模拟方法,与Mulliken-Boyce构成模型集成.
- 分析了残余应力对耐热聚合物表面和亚表面的影响.
- 采用X射线衍射 (XRD) 技术来测量微研磨的残余应力.
- 研究的加工参数:芯片厚度,切削边半径,每个牙的料和轴心深度.
主要成果:
- FE模拟准确预测了剩余应力和切割力.
- 实验XRD测量与模拟结果密切相关,验证了FE模型.
- 证明了残余应力和尺寸效应在聚合物微加工中的重要作用.
结论:
- 该研究为高精度聚合物加工的FE模拟技术提供了突破性进展.
- 结果为提高复合材料加工和组件性能提供了宝贵的理论和实践见解.
- 精确的残余应力分析是改善寿命和实现精密聚合物组件微型化的关键.
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