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在循环流化床 (CFB) 炉中,管子涂层的故障分析
Teguh Widjajanto1, Djarot B Darmadi1, Yudy S Irawan1
1Department of Mechanical Engineering, Faculty of Engineering, University of Brawijaya, MT Haryono 167, Malang, 65145, Indonesia.
Heliyon
|February 21, 2024
概括
Chrome Clad Tube Armor (CTA) 涂层有效地保护循环流化床 (CFB) 炉管免受侵蚀腐蚀. 与未涂层管相比,CTA在经过八个月的运行后表现出优越的热和耐腐蚀性.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 化学工程是化学工程的重要组成部分.
背景情况:
- 循环流化床 (CFB) 炉容易发生墙管泄漏,原因是床材的侵蚀腐蚀在3-8个月内.
- 未涂层的炉管由于高温和液体固体混合物的摩擦而遭受重大降解.
研究的目的:
- 为了评估 Chrome Clad Tube Armor (CTA) 在防止 CFB 炉管中的侵蚀腐蚀方面的有效性.
- 在操作使用后对涂层和未涂层炉管进行故障分析.
主要方法:
- 在壁管 (WT) 和CTA样本 (新和8个月后) 上进行了故障分析 (FA).
- 描述涉及宏观视觉检查,场辐射扫描电子显微镜 (FE-SEM),里埃变换红外光谱 (FTIR),腐蚀试验和热重力测量分析 (TGA).
- 硬度测试是在老样本上进行的.
主要成果:
- 与WT相比,CTA表现出优越的腐蚀和耐热性.
- 8个月后的硬度值为CTA的197.75 HV和WT的195.2 HV.
- FE-SEM,FTIR和TGA证实了CTA对降解的增强保护特性.
结论:
- CTA涂层显著提高了CFB炉管的耐用性和寿命.
- 确定的主要故障机制是长期过热和由流体-固体粒子相互作用引起的侵蚀-腐蚀.
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