通过整合离心力,陀螺动量和工具流出效应来进行微磨机中聊分析的动态建模
Xiaoli Liu1,2, Dexuan Liu1, Canyang Du1
1College of Mechanical and Electrical Engineering, Zhengzhou University of Light Industry, Zhengzhou 450002, China.
Micromachines
|February 24, 2024
概括
这项研究开发了一种集成的数学模型,用于预测和抑制微磨机中的再生聊天. 该模型通过结合工具流出,离心力和陀螺效应来准确分析聊天稳定性.
科学领域:
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
- 振动分析 振动分析
背景情况:
- 再生性聊天显著降低了微磨精度,工艺稳定性,工具寿命,并增加了故障率.
- 准确的数学建模对于减轻微型加工操作中聊的不利影响至关重要.
研究的目的:
- 开发一个集成的数学模型来分析微磨机中的聊天振动.
- 将动态系统动作,包括轴承-工具组装动态和工具冲出,纳入模型中.
- 为了考虑由高旋转速度引起的离心力和陀螺效应.
主要方法:
- 开发了一种综合动态模型,考虑了离心力,陀螺效应和工具运行.
- 从理论上计算工具尖端的频率响应函数 (FRF),并通过模拟来进行模型验证.
- 生成和分析稳定性叶片图 (SLD) 和时间域响应.
- 进行了工具尖FRF和微研磨工艺的实验验证.
主要成果:
- 开发的综合模型准确地预测了工具尖FRF,将理论计算与模拟和实验结果对齐.
- 稳定性叶片图和时间域响应有效地说明和分析聊天稳定性.
- 实验验证证了该模型在表示微磨动态方面的有效性.
结论:
- 集成模型成功地捕捉了影响微型削中聊天的复杂动态.
- 该模型提供了一个可靠的工具,通过考虑离心力,陀螺效应和工具流出来分析聊天稳定性.
- 这种方法提高了对微型削工艺的理解和控制,从而提高了准确性和可靠性.
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