低温聚 ((甲基甲酸) 的可加工性和表面特性 通过单点钻石转加工加工
Xiaoyu Wu1,2,3, Qiang Kang4, Xiaoxing Jiang1,2
1School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, China.
Materials (Basel, Switzerland)
|February 24, 2024
概括
低温冷却改善了聚甲基酸 (PMMA) 的加工. 这项研究表明,在单点钻石造过程中将PMMA冷却到0°C,可以显著提高表面质量和材料性能.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 聚合物科学 聚合物科学
背景情况:
- 聚甲酸 (PMMA) 是一种具有出色机械和光学性能的聚合物,在单点钻石制 (SPDT) 后被广泛使用.
- 目前的PMMA加工由于其高玻璃过渡温度 (Tg) 而专注于参数优化,忽视了材料性能修改.
- 对于金属和其他聚合物来说有效的冷冷却方法以前没有应用于PMMA加工.
研究的目的:
- 调查冷冷却在SPDT期间对PMMA表面质量和可加工性的影响.
- 分析在降低温度下PMMA机械性能的变化,并将其与表面质量改进相关联.
- 为了确定温度,材料特性和冷却处理的PMMA的可加工性之间的关系.
主要方法:
- 使用SPDT在环境 (25°C) 和冷 (0°C) 温度下加工PMMA工件.
- 进行了纳米沉积试验,以评估硬度和模量的变化.
- 塔古奇方法被用来优化加工参数 (轴速,料速率,切割深度).
- 用总轮高度 (Pt) 和算术平均偏差 (Ra) 来评估表面质量.
- 使用动态机械分析 (DMA) 和理论模型来理解温度依赖的粘弹性.
主要成果:
- 在从25°C冷却到0°C时,PMMA的硬度和Young的模量分别增加了37%和22%.
- 在0°C的低温加工导致表面质量显著改善,Pt值为124nm,Ra值为6nm,相比之下,在25°C的291nm (Pt) 和11nm (Ra) 时,Pt值为124nm,Ra值为6nm.
- 在降低温度,增强机械性能 (粘性弹性) 和优异的表面表面处理之间建立了明确的相关性.
结论:
- 低温冷却是一种有效的方法,可以在SPDT期间提高PMMA的可加工性和表面质量.
- 改善的表面质量归因于PMMA在较低温度下变化的粘弹性行为和增强的机械性能.
- 这项研究为应用冷技术为改善PMMA等聚合物的精密加工提供了基础.
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