开发和设计用于料系统的智能滑设备
Shao-Hsien Chen1, Meng-Ying Lin2
1The Graduate Institute of Precision Manufacturing, National Chin-Yi University of Technology, No.57, Sec. 2, Zhongshan Rd., Taiping Dist., Taichung, 41170, Taiwan.
Heliyon
|February 29, 2024
概括
这项研究优化了CNC机床料系统的滑时间,将油供应频率提高了80%以上,而不会影响精度. 这降低了成本,并支持绿色制造.
科学领域:
- 机械工程 机械工程
- 制造业 制造技术 制造技术
- 部落学 (tribology) 是一个学科.
背景情况:
- 目前的CNC机床滑系统通常会由于周期性油供应而导致过度或不足的滑.
- 现有系统中的可编程逻辑控制器和宏有助于实现低于最佳的滑周期.
研究的目的:
- 设计和确定CNC机床料系统的最佳滑周期时间.
- 解决数控机器中滑不足或过度的问题.
主要方法:
- 使用智能模块监控伺服电机参数 (电流和扭矩).
- 基于斯特里贝克摩擦模型和响应表面方法的滑模块的开发.
- 用不同的负载和料速度进行实验,以确定最佳滑参数.
主要成果:
- 增加的料速率导致伺服电机电流和扭矩的增加 (例如,在35公斤负载下分别为11%和13%).
- 在8小时的测试中,优化的滑模块在8小时的测试中提高了80%以上的油供应频率 (87.5%的改进率).
- 实现了滑油成本的显著降低,与绿色制造原则保持一致.
结论:
- 开发的最佳滑时间系统提高了CNC机械的效率并减少了浪费.
- 拟议的方法提供了适当的石油供应系统,提高了滑效率和可持续性.
- 这种方法可以确保保持料系统的准确性,同时优化滑.
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