在增量辐射挤出中检测片断裂启动的新方法
1Faculty of Mechanical Engineering, Lublin University of Technology, 38 D Nadbystrzycka Str., 20-618 Lublin, Poland.
Materials (Basel, Switzerland)
|March 13, 2024
概括
这项研究引入了一种新方法,用于预测使用有限元素分析 (FEA) 的增量辐射挤出中边缘断裂. 该方法分析了应变和断裂标准,以识别没有额外材料校准实验的断裂启动.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 机械工程 机械工程
背景情况:
- 非传统的增量辐射挤出利用约束环来增强边缘形成.
- 这一过程产生了与标准挤出相比具有恒定的厚度和更大的直径的边缘.
- 在冷成型条件下探索EN AW 6060合金.
研究的目的:
- 为了研究在渐进的辐射挤出中形成的边缘断裂.
- 提出和验证一种用于预测材料断裂启动的新方法.
- 仅通过有限元法 (FEM) 分析来实现断裂预测.
主要方法:
- 采用渐进的辐射挤出,逐渐增加直径的环.
- 在冷成型条件下使用EN AW 6060合金.
- 开发一种新的骨折预测方法,该方法基于应变,应变速率和正常化的Cockcroft-Latham骨折标准.
主要成果:
- 拟议的方法只使用FEM结果准确预测骨折开始.
- 应变,应变速率和骨折积分分布的差异与骨折开始相关.
- 消除了对材料校准或极限参数确定进行额外实验的需要.
结论:
- 这种基于FEM的新方法有效地预测了增量辐射挤出过程中的边缘断裂.
- 这种方法提供了一个显著的优势,因为它避免了特定材料的实验校准.
- 这些发现有助于优化合金的增量辐射挤出工艺.
相关概念视频
Plastic Deformation in Circular Shafts
187
When materials are subjected to forces that surpass their yield strength, they undergo a process known as plastic deformation. This results in a permanent alteration or strain in their structure. This concept can be specifically applied to circular shafts, where the deformation leads to a change in its shape. The precise evaluation of this plastic deformation requires understanding the stress distribution within the circular shaft, which is achieved by calculating the maximum shearing stress in...
187
Unsymmetric Loading of Thin-Walled Members: Problem Solving
104
The shear center of a channel section with uniform thickness, height, and width, is determined by computing the shear force in the member and calculating the moments of inertia of the sections.
To compute the shear forces, find the shear flow at a specific distance from the endpoint using the vertical shear and the moment of inertia values. The total shear force on the flange is calculated by integrating the shear flow from one end of the flange to the other.
Next, calculate the moments of...
To compute the shear forces, find the shear flow at a specific distance from the endpoint using the vertical shear and the moment of inertia values. The total shear force on the flange is calculated by integrating the shear flow from one end of the flange to the other.
Next, calculate the moments of...
104
Stress Concentrations in Circular Shafts
174
Consider the elastic torsion formula, which applies to a circular shaft with a consistent cross-section. This formula assumes that the shaft's ends are loaded with rigid plates firmly attached. However, in many cases, torques are applied to the shaft through mechanisms like flange couplings or gears, which are connected by keys inserted into keyways. This application method modifies the stress distribution near the point of torque application, causing it to deviate from the distributions...
174
Plastic Deformations
86
It is essential to understand how structural members behave under plastic deformation when the bending stress exceeds the material's yield strength. This state of deformation permanently alters the shape of the member, in contrast to the linear elastic behavior observed before yielding. The strain at any point in the member is expressed in terms of maximum strain. Notably, the neutral axis, which coincides with the centroid during elastic bending, shifts away from the centroid under plastic...
86
Thin-Walled Hollow Shafts
187
In analyzing a thin-walled hollow shaft subjected to torsional loading, a segment with width dx is isolated for examination. Despite its equilibrium state, this segment faces torsional shearing forces at its ends. These forces are quantitatively described by the product of the longitudinal shearing stress on the segment's minor surface and the area of this surface, leading to the concept of shear flow. This shear flow is consistent throughout the structure, indicating a uniform distribution...
187
Temperature Dependent Deformation
147
In a nonhomogeneous rod made up of steel and brass, restrained at both ends and subjected to a temperature change, several steps are involved in calculating the stress and compressive load. Due to the problem's static indeterminacy, one end support is disconnected, allowing the rod to experience the temperature change freely. Next, an unknown force is applied at the free end, triggering deformations in the rod's steel and brass portions. These deformations are then calculated and added...
147


