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削技术参数对薄壁板表面层的残余应力的影响
Magdalena Zawada-Michałowska1, Paweł Pieśko1, Grażyna Mrówka-Nowotnik2
1Faculty of Mechanical Engineering, Lublin University of Technology, ul. Nadbystrzycka 38D, 20-618 Lublin, Poland.
Materials (Basel, Switzerland)
|March 13, 2024
概括
加工薄壁合金板产生拉力余应力,影响零件应变. 最佳的切割速度最大限度地减少了这种压力,这对于航空航天应用至关重要.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
背景情况:
- 薄壁元件带来了生产挑战,特别是在加工引起的应变方面.
- 在加工过程中产生的残余应力显著影响这些部件的尺寸稳定性.
研究的目的:
- 研究削技术参数对表面层残余应力的影响.
- 分析残余应力对薄壁航空航天组件应变的影响.
主要方法:
- 在合金薄壁板上进行了研磨实验EN AW-2024 T351.1.
- 技术参数包括切割速度,每颗牙的料和削宽度各不相同.
- 测量了剩余应力和切削力,以将过程参数与结果相关联.
主要成果:
- 剩余应力在切割速度高达750m/min时增加,然后在900m/min时减少,表明过渡到高速切割.
- 每颗牙的高料导致剩余压力增加.
- 在剩余应力和磨削宽度之间观察到类似的趋势,就像在切割速度之间一样.
- 所有测试的磨削条件都产生了正拉伸余应力.
结论:
- 削参数显著影响薄壁合金零件的残余应力.
- 所产生的余应力直接影响加工薄壁元件的应力.
- 了解这些关系对于控制航空航天制造业的尺寸精度至关重要.
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