热塑性蜂复合材料三明治板材的热成型行为的数值建模
Varun Kumar Minupala1, Matthias Zscheyge1, Thomas Glaesser1
1Fraunhofer Institute for Microstructure of Materials and Systems IMWS, 06120 Halle, Germany.
Polymers
|March 13, 2024
概括
本研究介绍了一种用于热塑性三明治板的新型成型技术,这对于汽车应用中的轻量级组件设计至关重要. 有限元模型优化了这一过程,减少了复杂部件的缺陷和制造时间.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 计算力学 计算力学 计算力学
背景情况:
- 对于轻量级组件,特别是航空航天和赛车领域,三明治结构已被证明是有效的.
- 缩短制造周期时间是汽车和运输行业更广泛采用的关键.
- 连续纤维增强热塑性 (CFRTP) 和热塑性蜂芯为更快的生产提供了潜力.
研究的目的:
- 开发和验证复杂热塑性三明治板的新型成型技术.
- 为了最大限度地减少可复制元件的制造缺陷,例如纹和表面波纹.
- 利用有限元 (FE) 建模来优化新型三明治成形过程,减少实验力度.
主要方法:
- 热塑性三明治板的热成型模型的开发和实验验证.
- 使用LS-DYNA软件实施有限元 (FE) 模拟 (R11.2.1).
- 专注于一种特定的热塑性三明治材料:聚烯 (PP) 蜂芯与聚烯玻璃纤维 (PP/GF) 交叉层覆盖层.
主要成果:
- 开发的热成型模型与实验结果进行了验证,证实了其可靠性.
- 进行FE模拟以优化新型三明治成形过程.
- 这项研究成功地模拟了PP/GF CFRTP和PP蜂核心三明治结构的行为.
结论:
- 这种新的成型技术对制造复杂的热塑性三明治零件具有前景.
- FE建模是优化制造流程和减少缺陷的有效工具.
- 这种方法促进了热塑性三明治板在需要高效,轻量级组件的行业中的更广泛应用.
相关概念视频
Bending of Members Made of Several Materials
148
In analyzing a structural member composed of two different materials with identical cross-sectional areas, it is crucial to understand how their distinct elastic properties affect the member's response under load. The analysis involves assessing stress and strain distributions using the transformed section concept, which accounts for variations in material properties.
Hooke's Law determines stress in each material, stating that stress is proportional to strain but varies due to each...
Hooke's Law determines stress in each material, stating that stress is proportional to strain but varies due to each...
148
Members Made of Elastoplastic Material
97
The behavior of elastoplastic materials under bending stresses, particularly in structural members with rectangular cross-sections, is crucial for predicting material responses and understanding failure modes. Initially, when a bending moment is applied, the stress distribution across the section follows Hooke's Law and is linear and elastic. This distribution means the stress increases from the neutral axis to the maximum at the outer fibers, up to the elastic limit.
As the bending moment...
As the bending moment...
97
Plastic Deformations of Members with a Single Plane of Symmetry
89
When a structural member undergoes plastic deformation due to bending, it is crucial to understand the position of the neutral axis and the stress distribution. This member, characterized by a single plane of symmetry, exhibits a uniform stress distribution, with negative stress above the neutral axis and positive stress below. Notably, the neutral axis does not align with the centroid of the cross-section. This misalignment is typical in cases where the cross-section is not rectangular or...
89


