从乳酸合成L-乳酸和生产PLA颗粒:全周期实验室规模技术
Gadir Aliev1, Roman Toms1, Pavel Melnikov1
1M.V. Lomonosov Institute of Fine Chemical Technologies, MIREA-Russian Technological University, Moscow 119571, Russia.
Polymers
|March 13, 2024
概括
这项研究优化了从乳酸中生产的聚乳酸,实现了高乳酸产量,并合成了具有可取性质的可生物降解聚合物. 该过程从实验室瓶扩展到反应器,产生用于进一步使用的颗粒.
科学领域:
- 聚合物化学 聚合物化学
- 生物材料科学 生物材料科学
背景情况:
- 聚烯酸 (PLA) 是一种主要的生物相容性和生物降解性聚合物,来自乳酸.
- 高质量的PLA的高效合成对于其在医药和包装中的应用至关重要.
研究的目的:
- 为了优化从乳酸中聚酸的完整生产周期.
- 研究合成条件对乳产量和聚合物特性的影响.
- 从实验室瓶扩展到试点级反应堆.
主要方法:
- 乳酸寡合化和乳酸合成在一个装有八酸催化剂 (150-210°C) 的瓶中.
- 通过在丁酸乙酸中再结晶来净化原乳酸.
- 净化乳酸的环开聚合在一个反应器设置与锡八酸盐催化剂 (500 ppm).
- 使用差分扫描热度计,NMR光谱和凝透色谱进行表征.
主要成果:
- 优化的工艺实现了67-69%的乳酸原料产量.
- 在乙乙中再结晶产生了41.4%的净化乳酸盐.
- 聚合导致95%的转化,分子量 (Mw) 为228kDa,多分散度指数 (PDI) 为1.94.
- 聚酸成功地以颗粒形式使用挤出机和颗粒机生产.
结论:
- 这项研究成功地建立并优化了从乳酸中合成聚酸的全循环过程.
- 优化的条件产生了高质量的聚酸,具有受控的分子量和狭窄的多分散性.
- 这种可扩展的工艺表明了可生物降解的聚乙烯的工业生产潜力.
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