一个理论模型,用于滚筒形状设计的三连续和同步校准过程的卵度和直度的大型薄壁管道的理论模型
Xueying Huang1,2, JinPing Gu3
1School of Digital Technology and Engineering, Ningbo University of Finance and Economics, Ningbo City, 315175, People's Republic of China. huangxueying@nbufe.edu.cn.
Scientific reports
|March 26, 2024
概括
一个新的理论模型优化了大型薄壁管道的滚筒形状设计,改善了同时的直度和度调整. 这一过程提高了石油和天然气输送管道质量和制造效率.
科学领域:
- 材料科学与工程 材料科学与工程
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 大型薄壁管道对于石油和天然气运输至关重要,尤其是在寒冷地区和深海等恶劣环境中.
- 目前用于管道圆和直的制造工艺往往是独立的,并且缺乏用于滚筒设计的全面理论模型.
研究的目的:
- 建立一个理论模型,用于滚筒形状设计在三连续过程中,用于同步调整大薄壁管道的直度和度.
- 为优化过程参数和滚筒配置提供基础.
主要方法:
- 开发一种新的理论模型,用于三连续同步调整直度和度.
- 通过数值模拟和304不钢管道的实验研究来验证模型.
主要成果:
- 理论模型成功指导了三形方案 (三段,四段,五段) 的设计.
- 生产了合格的成型管道,其残余直度在0.2%以内,残余度在1%以内.
- 对残余卵度,直度和最大残余应力的分析验证了该模型的适用性和工艺可行性.
结论:
- 开发的理论模型对于设计大型薄壁管道制造中的滚筒形状是有效的.
- 同步调整过程是可行的,可以实现高质量的管道成型,精确的直度和度控制.
- 该模型作为预设过程参数和优化管道制造中的滚筒设计的理论基础.
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