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基于方向密度场的冲压结构的拓优化方法
Zhiling Yuan1,2, Lei Geng1,2, Ningning Wang1,2
1State Key Laboratory of Engine Reliability, Weifang 261071, China.
Materials (Basel, Switzerland)
|April 9, 2024
概括
一种新的拓优化方法使用定向密度场来创建均厚度,无空隙的冲压结构. 这种方法有效地控制了墙壁厚度和肋骨拉角,克服了现有方法的局限性.
科学领域:
- 机械工程 机械工程
- 计算力学 计算力学 计算力学
- 材料科学 材料科学 材料科学
背景情况:
- 冲压过程创造了薄壁结构,厚度均,没有空洞.
- 目前基于密度的拓优化方法与冲压结构的几何约束作斗争.
- 实现统一的墙壁厚度和控制诸如封闭腔的特征是具有挑战性的.
研究的目的:
- 提出一种用于冲压结构的新型拓优化方法.
- 解决现有方法在实现所需的几何特征方面的局限性.
- 为了能够控制冲压组件的墙壁厚度和肋骨拉动角度.
主要方法:
- 在冲压方向沿着添加/删除材料的定向密度场的开发.
- 使用Heaviside投影与可调节的截断值进行几何控制.
- 使用校准过器半径来控制冲压肋的拉角.
主要成果:
- 提出的方法成功地执行了对冲结构的拓优化.
- 实现了可调节的均壁厚和肋骨的拉角控制.
- 这种方法有效地避免了优化结构中的内部空隙和下切.
结论:
- 定向密度场方法对于冲压结构优化是有效的.
- 调整截断门对于统一的墙壁厚度和绘图角度控制至关重要.
- 通过表面偏移和多项式拟合进行变化的值增量是必要的,以获得最佳的结果.
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