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相关概念视频

Linear Approximation in Time Domain01:21

Linear Approximation in Time Domain

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Nonlinear systems often require sophisticated approaches for accurate modeling and analysis, with state-space representation being particularly effective. This method is especially useful for systems where variables and parameters vary with time or operating conditions, such as in a simple pendulum or a translational mechanical system with nonlinear springs.
For a simple pendulum with a mass evenly distributed along its length and the center of mass located at half the pendulum's length,...
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Adjusting a Traverse01:12

Adjusting a Traverse

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In the site survey of a four-sided traverse, internal angles are essential to ensure geometric accuracy. The survey revealed that the sum of the measured internal angles was 359 degrees and 48 minutes, which is 12 minutes less than the expected 360 degrees. This discrepancy signals an error likely arising from measurement inaccuracies during the fieldwork.To rectify this error, the adjustment process involved distributing the 12-minute shortfall equally across the four internal angles. By...
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Residual Stresses in Circular Shafts01:10

Residual Stresses in Circular Shafts

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In materials that exhibit elastic and plastic behavior, known as elastoplastic materials, residual stresses can accumulate when these materials experience plastic deformation. This deformation arises from either high levels of shearing stress or significant strains. Residual stresses are internal stresses that persist within a material after removing the external force causing deformation. This phenomenon is demonstrated when observing the behavior of a shaft under torque; notably, the...
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Beams with Unsymmetric Loadings01:17

Beams with Unsymmetric Loadings

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Analyzing a supported beam under unsymmetrical loadings is essential in structural engineering to understand how beams respond to varied force distributions. This analysis involves calculating the deflection and identifying points where the slope of the beam is zero, which are crucial for ensuring structural stability and functionality.
The first moment-area theorem determines the slope at any point on the beam. This theorem indicates that the change in slope between two points on a beam...
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Relative Motion Analysis using Rotating Axes-Problem Solving01:29

Relative Motion Analysis using Rotating Axes-Problem Solving

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Consider a crane whose telescopic boom rotates with an angular velocity of 0.04 rad/s and angular acceleration of 0.02 rad/s2. Along with the rotation, the boom also extends linearly with a uniform speed of 5 m/s. The extension of the boom is measured at point D, which is measured with respect to the fixed point C on the other end of the boom. For the given instant, the distance between points C and D is 60 meters.
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PI Controller: Design

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Proportional Integral (PI) controllers are a fundamental component in modern control systems, widely used to enhance performance and mitigate steady-state errors. They are particularly effective in applications such as automatic brightness adjustment on smartphones, where they excel at mitigating steady-state errors for step-function inputs. Unlike PD controllers, which require time-varying errors to function optimally, PI controllers leverage their integral component to address residual...
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一种综合方法,用于补偿和纠正五轴加工中的非线性误差,利用切割器接触点数据.

Liangji Chen1, Haohao Xu2, Qiang Huang1

  • 1Key Laboratory of Advanced Manufacturing and Automation Technology (Guilin University of Technology), Education Department of Guangxi Zhuang Autonomous Region, Guilin, 541006, China.

Scientific reports
|April 16, 2024
PubMed
概括

本研究引入了一种新的方法,以减少五轴数控加工中的错误. 该技术通过纠正非线性和轮误差,显著提高精度和表面质量,使零件更光滑.

关键词:
CC点轨迹的非线性误差是CC点轨迹的非线性误差.这是CNC加工.补偿和纠正这些错误.轮错误 轮错误 是一个错误.五轴线性插值五轴线性插值

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科学领域:

  • 制造业 工程 制造工程
  • 机械工程 机械工程
  • 控制系统 控制系统

背景情况:

  • 五轴CNC加工通常与线性段相近理想的工具路径,导致非线性错误.
  • 在五轴加工中,旋转轴引入了切割器实际和理想接触点 (CC) 轨迹之间的偏差.

研究的目的:

  • 提出一种综合方法来补偿和纠正五轴数控加工中的轮和非线性错误.
  • 通过解决CC点轨迹偏差,提高加工零件的精度和表面质量.

主要方法:

  • 在五轴线性互插过程中分析工具姿势和CC点路径之间的空间关系.
  • 计算理想和实际的CC点,距离和单位向量以补偿错误.
  • 使用MATLAB.使用两阶段补偿策略来实现对线和非线性错误的补偿策略.

主要成果:

  • 边形误差减少了76%.
  • CC点轨迹的非线性误差下降到0.88μm以下.
  • 综合非线性误差减少了93% (从19到1.5微米).
  • 平均表面粗度从1.133微米下降到0.220微米.
  • 最大表面粗度从6.667 μm降至1.240 μm.

结论:

  • 拟议的综合方法有效地弥补了五轴数控加工中的轮和非线性错误.
  • 该方法显著提高了加工精度,并改善了加工零件的表面质量.
  • 经过验证的结果显示了工业应用的实用价值.