对虚拟机床和可穿戴振动设备的组合进行研究,用于在削过程中遇到切削力的操作人员
Shang-Hsien Liu1, Bo-Cheng Luo2, Yung-Chou Kao2
1Department of Power Mechanical Engineering, National Tsing Hua University, Hsinchu, 300044, Taiwan.
Scientific reports
|April 17, 2024
概括
这项研究开发了一个可穿戴系统,让CNC操作员通过触觉反感受到切削力,提高效率并防止故障. 该系统将虚拟加工模拟与远程控制可穿戴系统 (RCWS) 集成,用于实时的振动命令.
科学领域:
- 人与计算机的交互
- 制造业 工程 制造工程
- 可穿戴技术可穿戴技术
背景情况:
- 数控机器的运行需要监控复杂的切削力.
- 目前的方法缺乏直接的操作员感官反来进行实时调整.
- 防止机械故障和提高效率在工业环境中至关重要.
研究的目的:
- 为CNC操作员开发可穿戴系统,通过视觉和触觉反来感知三轴切割力.
- 提高操作员效率,防止工业环境中的机械故障.
- 将虚拟加工模拟器与遥控可穿戴系统 (RCWS) 集成.
主要方法:
- 与RCWS集成了一个虚拟机床模拟器.
- 计算静态和动态切削力,使用模拟软件与"King Path"削参数进行模拟.
- 将切割力数据转换为振动命令,用于触觉反生成.
- 实验数据转换方法,包括采样和压缩策略.
主要成果:
- 成功地与RCWS集成虚拟加工模拟.
- 开发了一种方法,将切削力数据转换为触觉反.
- 测试了各种数据转换技术以优化反准确度.
- 证明了对CNC操作员实时感官反的潜力.
结论:
- 开发的可穿戴系统有效地为CNC操作员提供切削力的触觉感知.
- 模拟和可穿戴技术的整合为增强工业运营提供了一种新的方法.
- 进一步优化数据转换方法可以提高触摸反系统的准确性和实用性.
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